China OEM Aluminum Body Helical Bevel Geared Motor with Hollow Shaft with Hot selling

Product Description

Starshine Drive K Series Helical -Bevel Geared Motor

Features:

-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.

Technical parameters

Ratio 5.36-197.37
Input power 0.12-200KW
Output torque 10-62800N.m
Output speed 7-415rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)

ABOUT CHINAMFG DRIVE

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.

TEAM

QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

PACKING 

DELIVERY 

 

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

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Customized Request

helical gear

How does a helical gear impact the overall efficiency of a system?

A helical gear has a significant impact on the overall efficiency of a system. Due to their unique design and characteristics, helical gears offer several advantages that contribute to improved efficiency. Here’s a detailed explanation of how a helical gear impacts the overall efficiency of a system:

  1. Power Transmission: Helical gears provide efficient power transmission due to their inclined tooth design. The helical teeth engage gradually, resulting in a smooth transfer of torque between the gears. This gradual engagement reduces impact and shock loads, minimizing energy losses and improving overall efficiency.
  2. Load Distribution: The helical tooth profile allows for increased contact area between the gear teeth compared to other gear types. This larger contact area results in improved load distribution across the gear teeth. By distributing the load more evenly, helical gears can handle higher loads without excessive wear and reduce the risk of tooth failure, leading to increased efficiency and reliability.
  3. Noise and Vibration Reduction: Helical gears operate with less noise and vibration compared to other gear types, such as spur gears. The inclined tooth profile of helical gears helps to minimize gear meshing noise and vibration by distributing the forces along the gear teeth over a larger contact area. Reduced noise and vibration levels contribute to a quieter and smoother operation, indicating lower energy losses and improved overall efficiency.
  4. Higher Gear Ratios: Helical gears can achieve higher gear ratios compared to other gear types. This capability allows for more precise speed control and torque conversion in various applications. By providing the desired gear ratios, helical gears enable the system to operate at optimal speeds and torque levels, maximizing efficiency and performance.
  5. Efficient Lubrication: The helical gear design allows for effective lubrication of the gear teeth. The continuous sliding action between the helical teeth assists in distributing the lubricant evenly along the gear contact surfaces. Proper lubrication reduces friction and wear, minimizing energy losses and enhancing the overall efficiency of the gear system.
  6. Compact Design: Helical gears have a compact design that allows for efficient use of space within a system. The inclined tooth profile enables multiple gear sets to be positioned on parallel or intersecting shafts, facilitating compact gear arrangements. This compactness reduces the overall size and weight of the system while maintaining high efficiency.
  7. High Precision: Helical gears offer excellent positional accuracy and repeatability. The helical tooth profile ensures precise and consistent gear meshing, resulting in accurate motion control and minimal backlash. This precision contributes to efficient operation, especially in applications requiring precise positioning and synchronization of components.
  8. Wear Resistance: Helical gears exhibit good wear resistance due to the larger contact area and gradual tooth engagement. The inclined tooth profile helps distribute the load, reducing localized wear and extending the gear’s service life. Reduced wear translates to sustained gear efficiency over time, minimizing the need for frequent replacements and maintenance.

Overall, the design characteristics of helical gears, including smooth power transmission, load distribution, noise reduction, higher gear ratios, efficient lubrication, compactness, precision, and wear resistance, collectively contribute to improved system efficiency. By choosing helical gears appropriately for a given application, engineers can enhance the overall performance, reliability, and energy efficiency of the system.

helical gear

Can helical gears be used in precision manufacturing equipment?

Yes, helical gears can be used in precision manufacturing equipment, and they are often chosen for their specific advantages in such applications. Helical gears offer several features that make them suitable for precision manufacturing equipment. Here is a detailed explanation:

  • Smooth and Precise Operation: Helical gears provide smooth and precise operation due to their gradual engagement of teeth. The helical tooth profile allows for gradual contact between mating gears, resulting in reduced noise, vibration, and backlash. The smooth operation is essential in precision manufacturing equipment where precise motion control and accuracy are required.
  • High Load Capacity: Helical gears have high load-carrying capacity due to the larger contact area between the teeth compared to other gear types. This feature is beneficial in precision manufacturing equipment that may encounter heavy loads or high torque requirements. The increased load capacity ensures the gears can withstand the forces involved in precision machining or manufacturing processes.
  • Efficiency: Helical gears can achieve high efficiency levels, especially when properly designed and manufactured. The helical tooth profile allows for efficient power transmission with minimal energy losses. In precision manufacturing equipment, high efficiency is desirable to maximize the utilization of input power and minimize heat generation.
  • Compact Design: Helical gears have a compact design that allows for efficient use of space in precision manufacturing equipment. The helical gear configuration can provide a higher gear ratio in a smaller package compared to other gear types, making it suitable for equipment with limited space or complex layouts.
  • Wide Range of Applications: Helical gears are versatile and can be used in various precision manufacturing equipment. They are commonly found in gearboxes, machine tools, milling machines, lathes, robotics, printing presses, and other equipment where precise motion control and high accuracy are required.

When using helical gears in precision manufacturing equipment, it is crucial to consider factors such as gear quality, material selection, lubrication, and proper alignment. High-quality gear manufacturing processes, accurate gear tooth profiles, and precise gear alignment are essential for achieving the desired precision and performance in manufacturing equipment.

Overall, helical gears are a popular choice in precision manufacturing equipment due to their smooth operation, high load capacity, efficiency, and compact design. Their versatility and ability to deliver precise motion control make them well-suited for various applications in precision manufacturing.

helical gear

Are there different types of helical gears available?

Yes, there are different types of helical gears available to meet specific application requirements. Here’s a detailed explanation of some common types of helical gears:

  1. Parallel Helical Gears: Parallel helical gears are the most commonly used type of helical gears. In this configuration, two helical gears with parallel axes are meshed together. They transmit power and motion between parallel shafts. Parallel helical gears provide smooth operation, high load-carrying capacity, and efficient power transmission.
  2. Double Helical Gears (Herringbone Gears): Double helical gears, also known as herringbone gears, have two sets of helical teeth that are placed in a V-shaped configuration. The V-shaped teeth face each other, with a groove or gap in the middle. This design cancels out the axial thrust that is generated by the helical gear’s inclined teeth. Double helical gears are often used in applications that require high torque transmission and axial load balancing, such as heavy machinery and marine propulsion systems.
  3. Crossed Helical Gears (Screw Gears): Crossed helical gears, also referred to as screw gears, involve the meshing of two helical gears with non-parallel and non-intersecting axes. The gears are oriented at an angle to each other, typically 90 degrees. Crossed helical gears are used in applications where shafts intersect or when a compact and non-parallel gear arrangement is required. They are commonly found in hand drills, speedometers, and some mechanical watches.
  4. Skew Gears: Skew gears are a type of helical gear in which the gear teeth are cut at an angle to the gear axis. The angle of the teeth can vary, allowing for different degrees of skew. Skew gears are used in applications where the axes of the mating gears are neither parallel nor intersecting. They can transmit power between non-parallel and non-intersecting shafts while accommodating misalignments.
  5. Helical Rack and Pinion: A helical rack and pinion system consists of a helical gear (pinion) that meshes with a linear gear (rack). The pinion is a cylindrical gear with helical teeth, while the rack is a straight bar with teeth that mesh with the pinion. This configuration is commonly used in applications that require linear motion, such as CNC machines, robotics, and rack and pinion steering systems in automobiles.
  6. Variable Helix Gears: Variable helix gears have a unique tooth profile where the helix angle varies along the face width of the gear. The varying helix angle helps to reduce noise, vibration, and backlash while maintaining smooth operation and load distribution. These gears are often used in high-performance applications where noise reduction and precise motion control are critical.

The specific type of helical gear used depends on factors such as the application requirements, load conditions, space limitations, and desired performance characteristics. Manufacturers often provide various options and customizations to meet specific needs.

It’s important to note that the design and manufacturing of helical gears require careful consideration of factors such as tooth profile, helix angle, lead angle, module or pitch, pressure angle, and material selection. These factors ensure proper gear meshing, load distribution, and efficient power transmission.

In summary, different types of helical gears, including parallel helical gears, double helical gears (herringbone gears), crossed helical gears (screw gears), skew gears, helical rack and pinion systems, and variable helix gears, are available to cater to a wide range of applications. Each type has its unique characteristics and advantages, allowing for optimized performance and reliable power transmission in various industries and machinery.

China OEM Aluminum Body Helical Bevel Geared Motor with Hollow Shaft with Hot sellingChina OEM Aluminum Body Helical Bevel Geared Motor with Hollow Shaft with Hot selling
editor by CX 2023-10-10