China OEM Helical Geared Motor R Series for Transmission Equipment with Best Sales

Product Description

Company Profile

Xihu (West Lake) Dis.hai was established in the last century the middle nineties, dedicated to the research, development, and manufacturing of industrial gearboxes, transmission reducers, and gear motors as well as industrial transmission equipment. The company adopts a digital management model to manufacture a series of transmission reducers, earning the title of “ZHangZhoug Manufacturing Boutique” and being recognized as a Champion Unit in the Chinese heavy machinery industry and an AAA credit enterprise. It is also a national high-tech enterprise. The company has successfully completed hundreds of national-level major engineering construction projects, including overseas engineering projects, and its products are widely used in the domestic and international industrial equipment fields.
Serie Produktkatalog
D series helical geared motor

T series helical-bevel geared motor
P series parallel shaft helical geared motor
E series helical-worn geared motor
DQM-Series Crane Drive System
QYJ series gear units
DHTC Series Geared Motor for Mechanical-type Car Parking System Equipment
HD series spiral bevel geared unit
Other non-standard reducer

 

Product Description

Helical geared motor features:
D series helical gear reducer, according to the international standard technical requirements, with high technical content level, space-saving, reliable and durable, to withstand the high overload torque, power up to 160KW, low energy consumption, reliable performance, the reducer efficiency reaches more than 95%, small vibration, low noise, high quality forged steel materials, steel, and cast iron the box, the gear surface after carburizing and quenching treatment, through precision processing, to ensure that the axis parallelism and positioning bearing requirements, the formation of reducer helical gear transmission assembly equipped with various types of motor, intelligent mechatronics, fully ensure the quality characteristics of products.
 

Detailed Photos

Application area
Intelligent comprehensive logistics conveyance equipment, material handling equipment, plastic engineering, fur chemical equipment, smart automation complete equipment for the beverage and liquor industry, automotive engineering, steel industry, port equipment, intelligent aviation equipment, and airport logistics equipment. Smart clean energy equipment industry, wind power, hydropower, and nuclear power equipment industry, building space development equipment, intelligent parking lot equipment, lifting machinery engineering, petrochemical complete engineering equipment, intelligent automation agricultural equipment engineering, etc., including non-standard gear reducers.
 

 

 

Product Parameters

Coupled of code and form:
D-Foot mounting, Coupled with shaft stretched
DF-Flange mounting, Coupled with shaft stretched
DX-Foot mounting, single-stage transmission
DXF- Foot mounting, single-stage transmission

Type: D17~D167
Output Speed:0.06 ~ 800RPM
Motor Power: 0.12 ~ 160Kw
Torque: 1.4 ~ 20880Nm

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step

helical gear

How do you install a helical gear system?

Installing a helical gear system involves several steps to ensure proper alignment, engagement, and smooth operation. Here’s a detailed explanation of how to install a helical gear system:

  1. Prepare the Gear Components: Before installation, ensure that all gear components, including the helical gears, shafts, and bearings, are clean and free from debris or damage. Inspect the gears for any signs of wear, pitting, or tooth damage that may affect their performance.
  2. Check Gear Specifications: Verify that the helical gears you are installing are the correct size, tooth profile, and helix angle for the intended application. Refer to the gear specifications and engineering drawings to ensure compatibility and proper gear meshing.
  3. Align the Shafts: Proper shaft alignment is crucial for the smooth operation of a helical gear system. Align the shafts accurately using precision alignment tools such as dial indicators or laser alignment systems. Align the shafts both radially and axially to minimize misalignment and ensure the gears mesh correctly.
  4. Install Bearings: Mount the appropriate bearings onto the shafts to support the helical gears. Ensure that the bearings are properly lubricated and securely mounted according to the manufacturer’s instructions. Proper bearing installation is essential for minimizing friction, supporting the gears, and maintaining the alignment of the gear system.
  5. Install the Gears: Carefully position the helical gears onto their respective shafts. Ensure that the gears are properly aligned and engage smoothly without any binding or interference. Use appropriate tools such as gear pullers or hydraulic presses, if necessary, to facilitate gear installation. Follow any specific instructions provided by the gear manufacturer for gear mounting.
  6. Check Gear Meshing: After the gears are installed, check the gear meshing to ensure proper engagement. Rotate the gears by hand or using a suitable drive system and observe the tooth contact pattern. The gear meshing should be uniform, with proper tooth engagement along the full width of the gear teeth. Adjust the gear position or shim thickness, if needed, to achieve the desired tooth contact pattern.
  7. Secure the Gears: Once the gear meshing is satisfactory, secure the helical gears in place using appropriate fasteners such as shaft collars, set screws, or retaining rings. Ensure that the fasteners are tightened to the specified torque values but avoid over-tightening, which can lead to excessive bearing load or gear distortion.
  8. Provide Lubrication: Apply the recommended lubricant to the gear teeth and bearings according to the gear manufacturer’s instructions. Proper lubrication is crucial for reducing friction, dissipating heat, and extending the gear system’s service life. Regularly monitor the lubrication levels and replenish or replace the lubricant as needed.
  9. Perform Initial Testing: After installation, perform an initial test run of the helical gear system. Gradually increase the speed and load to ensure smooth operation and proper gear performance. Monitor for any unusual noise, vibration, or overheating, which may indicate misalignment, inadequate lubrication, or other issues that require adjustment or further inspection.

It’s important to note that the installation process may vary depending on the specific gear system, application, and manufacturer recommendations. Always refer to the gear manufacturer’s instructions and consult with experienced professionals or engineers when in doubt. Proper installation and maintenance are crucial for the optimal performance and longevity of a helical gear system.

helical gear

What are the environmental considerations when using helical gears?

When using helical gears, several environmental considerations should be taken into account. These considerations primarily focus on reducing the environmental impact associated with gear manufacturing, operation, and maintenance. Here is a detailed explanation of the environmental considerations when using helical gears:

  • Material Selection: The choice of materials for helical gears can have an environmental impact. Opting for materials that are recyclable, have a low carbon footprint, or are sourced from sustainable and responsible suppliers can help minimize the environmental footprint of gear production.
  • Energy Efficiency: Helical gears can contribute to energy efficiency in machinery and equipment. By using helical gears with high efficiency, the overall energy consumption can be reduced, resulting in lower greenhouse gas emissions and energy-related environmental impacts.
  • Lubrication: Proper lubrication of helical gears is essential for efficient operation and reducing wear. Choosing environmentally friendly lubricants, such as biodegradable or low-toxicity options, can minimize the potential harm to the environment in case of leakage or disposal.
  • Maintenance and Inspection: Regular maintenance and inspection of helical gears can help identify and address issues such as misalignment, excessive wear, or inadequate lubrication. Promptly addressing these issues can extend the gear’s lifespan, reduce the need for replacements, and reduce waste generation.
  • Noise and Vibration: Helical gears are known for their smooth operation, which helps reduce noise and vibration. This can have environmental benefits by minimizing noise pollution and creating a more comfortable and sustainable working environment.
  • End-of-Life Considerations: When helical gears reach the end of their useful life, proper disposal or recycling practices should be followed. Recycling gears and their materials can help reduce waste and prevent the accumulation of non-biodegradable materials in landfills.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of helical gears can provide a comprehensive evaluation of their environmental impact throughout their life cycle. This assessment considers factors such as raw material extraction, manufacturing processes, energy consumption, transportation, use phase, and end-of-life disposal. LCA can help identify areas for improvement and guide decision-making towards more sustainable gear solutions.

By considering these environmental factors when using helical gears, manufacturers and users can minimize the environmental impact associated with gear production, operation, and disposal. Implementing sustainable practices not only helps protect the environment but also promotes resource efficiency and long-term economic viability.

helical gear

What industries commonly use helical gears?

Helical gears are widely utilized in various industries due to their versatility and advantageous characteristics. Here’s a detailed explanation of the industries that commonly use helical gears:

  • Automotive Industry: Helical gears find extensive application in the automotive industry. They are used in transmissions, differentials, and powertrain systems to transmit power efficiently and achieve the desired gear ratios. Helical gears help ensure smooth and reliable operation while reducing noise and vibration in vehicles.
  • Industrial Machinery: Helical gears are commonly employed in industrial machinery across multiple sectors. They are used in gearboxes, conveyors, pumps, compressors, and various other mechanical systems that require power transmission between parallel shafts. Helical gears provide reliable and efficient motion control in industrial applications.
  • Aerospace and Defense: The aerospace and defense industries utilize helical gears in various applications. They are found in aircraft engines, helicopter transmissions, missiles, radar systems, and other critical components. Helical gears play a crucial role in ensuring reliable and precise motion control in aerospace and defense systems.
  • Power Generation: Helical gears are utilized in power generation systems such as turbines, generators, and wind turbines. They transmit rotational motion from the turbine or generator shaft to the electrical generator, contributing to efficient electricity production. Helical gears are integral to power generation in hydroelectric, thermal, and renewable energy plants.
  • Robotics and Automation: Helical gears are extensively used in robotics and automation systems. They provide accurate motion control and power transmission in robotic arms, CNC machines, automated assembly lines, and other robotic applications. Helical gears enable precise positioning and efficient operation of robotic systems.
  • Machine Tools: The machine tool industry relies on helical gears for accurate motion control and power transmission. Helical gears are used in milling machines, lathes, gear hobbing machines, and other machine tools. They enable precise cutting, shaping, and machining operations in the production of various components.
  • Mining and Construction: Helical gears are well-suited for heavy-duty applications in the mining and construction industries. They are used in mining equipment, excavators, bulldozers, and other machinery that operates under high loads and requires reliable power transmission. Helical gears help handle the demanding conditions of mining and construction operations.
  • Oil and Gas: The oil and gas industry utilizes helical gears in various equipment and machinery. They are found in pumps, compressors, drilling rigs, and offshore platforms. Helical gears enable efficient power transmission and motion control in oil and gas exploration, extraction, and refining processes.
  • Printing and Packaging: Helical gears are employed in the printing and packaging industry. They are used in printing presses, packaging machines, and other equipment that requires precise motion control and reliable power transmission. Helical gears contribute to accurate registration and high-quality printing and packaging operations.
  • Textile Industry: In the textile industry, helical gears are utilized in various machinery and equipment. They are found in spinning machines, weaving machines, and textile processing equipment. Helical gears enable precise motion control and power transmission, contributing to efficient textile production.

These are just a few examples of the industries that commonly use helical gears. Helical gears’ versatility, load-carrying capacity, and smooth operation make them suitable for numerous applications across different sectors where reliable power transmission and precise motion control are essential.

China OEM Helical Geared Motor R Series for Transmission Equipment with Best SalesChina OEM Helical Geared Motor R Series for Transmission Equipment with Best Sales
editor by CX 2023-10-12