China wholesaler Drive Precision Transmission Helical Bronze Oil Pump Worm Wheel Metal Spur Gear gear patrol

Product Description

Product Description

Drive Precision Transmission Helical bronze oil pump Worm Wheel metal Spur Gear

Item Customized machined machining gears
Process CNC machining,CNC milling, cnc lathe machining
material  steel, stainless steel, carbon steel,brass,C360 brass copper, aluminum 7075,7068 brass,C360 brass copper, aluminum Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

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Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

helical gear

What is the purpose of using helical gears in power transmission?

Helical gears are commonly used in power transmission systems for various purposes. Here’s a detailed explanation of the purpose and advantages of using helical gears in power transmission:

  • Smooth and Efficient Power Transfer: One of the primary purposes of using helical gears in power transmission is to achieve smooth and efficient transfer of power. The inclined tooth profile of helical gears allows for gradual and continuous engagement of teeth, minimizing shock loads and ensuring a more uniform distribution of force. This results in smoother power transmission with reduced noise, vibration, and wear.
  • High Torque Transmission: Helical gears are known for their high torque-carrying capacity. The inclined teeth of helical gears enable a larger tooth contact area compared to other gear types such as spur gears. This increased tooth contact area allows helical gears to transmit higher torque, making them suitable for applications that require the transfer of large amounts of power, such as in industrial machinery, automotive drivetrains, and heavy-duty equipment.
  • Variable Speed Ratios: Helical gears can be designed with different numbers of teeth and varying helix angles, allowing for a wide range of speed ratios. By selecting the appropriate combination of gears, the rotational speed and torque can be adjusted to meet the requirements of the power transmission system. This flexibility in speed ratios makes helical gears versatile in applications where variable speed control is necessary.
  • Reduction of Noise and Vibration: The inclined tooth profile and gradual engagement of helical gears contribute to the reduction of noise and vibration in power transmission systems. Compared to spur gears, helical gears generate less noise and vibration due to their smoother meshing characteristics and improved load distribution. This makes helical gears particularly beneficial in applications where noise reduction and smooth operation are important considerations, such as in automotive transmissions and precision equipment.
  • Compact Design: Helical gears can achieve high gear ratios within a relatively compact design. The inclined teeth of helical gears allow for more teeth to be in contact at any given time, enabling a higher gear ratio compared to spur gears of the same size. This compactness is advantageous when there are space constraints or when a smaller gear mechanism is desired without sacrificing performance or torque capacity.
  • High Reliability and Durability: Helical gears are designed to distribute the load over multiple teeth, resulting in improved load-carrying capacity and enhanced gear strength. The inclined tooth profile allows for a larger contact area, reducing stress concentrations and increasing the gear’s resistance to wear and fatigue. These factors contribute to the high reliability and durability of helical gears, making them suitable for demanding power transmission applications that require long service life.

In summary, the purpose of using helical gears in power transmission is to achieve smooth and efficient power transfer, high torque transmission, variable speed control, noise and vibration reduction, compact design, and high reliability. These advantages make helical gears widely used in various industries, including automotive, manufacturing, energy, and many other applications that require reliable and efficient power transmission.

helical gear

How do you calculate the efficiency of a helical gear?

The efficiency of a helical gear can be calculated by comparing the power input to the gear with the power output. The efficiency represents the ratio of the output power to the input power, expressed as a percentage. Here’s a detailed explanation of how to calculate the efficiency of a helical gear:

The formula for calculating gear efficiency is:

Efficiency = (Power Output / Power Input) * 100%

To calculate the efficiency, you need to determine the power input and power output values. Here are the steps involved:

  1. Power Input: The power input to the gear is the amount of power supplied to the gear system. It can be determined by multiplying the input torque (Tin) by the input rotational speed (Nin) in radians per second. The formula for power input is:

Power Input = Tin * Nin

  1. Power Output: The power output from the gear is the amount of power delivered by the gear system. It can be calculated by multiplying the output torque (Tout) by the output rotational speed (Nout) in radians per second. The formula for power output is:

Power Output = Tout * Nout

  1. Calculate Efficiency: Once you have determined the power input and power output values, you can calculate the gear efficiency using the formula mentioned earlier:

Efficiency = (Power Output / Power Input) * 100%

The resulting efficiency value will be a percentage, representing the proportion of input power that is effectively transmitted as output power by the helical gear system. A higher efficiency value indicates a more efficient gear system, with less power loss during the gear transmission.

It’s important to note that gear efficiency can be influenced by various factors, including gear design, tooth profile, operating conditions, lubrication, and manufacturing quality. Therefore, the calculated efficiency represents an estimate based on the given input and output power values, and it may vary in real-world applications.

helical gear

How do you choose the right size helical gear for your application?

Choosing the right size helical gear for your application involves considering several factors to ensure optimal performance and reliability. Here’s a detailed explanation of the steps involved in selecting the right size helical gear:

  1. Determine the Application Requirements: Start by understanding the specific requirements of your application. Consider factors such as the desired speed ratio, torque requirements, power transmission capacity, operating conditions (including temperature, lubrication, and environment), and any special considerations unique to your application.
  2. Calculate the Gear Parameters: Based on the application requirements, calculate the necessary gear parameters. These parameters include the pitch diameter, number of teeth, module or pitch, pressure angle, helix angle, face width, and center distance. These calculations can be performed using gear design formulas or software tools specifically designed for gear selection.
  3. Consider Load and Strength: Evaluate the load conditions that the helical gear will experience. Take into account factors such as the transmitted torque, radial loads, axial loads, and dynamic forces. Ensure that the selected gear can withstand the anticipated loads and provide sufficient strength and durability. Consider factors such as gear material, heat treatment, and tooth geometry to ensure adequate load-carrying capacity and resistance to wear and fatigue.
  4. Check Gear Meshing and Alignment: Proper gear meshing and alignment are crucial for smooth operation and efficient power transmission. Ensure that the selected gear size and tooth profile allow for proper meshing with the mating gear. Consider factors such as backlash, tooth contact pattern, and alignment tolerances to minimize noise, vibration, and wear. Proper alignment of shafts and bearings is also important for optimal gear performance.
  5. Consider Space Limitations: Evaluate the available space in your application for gear installation. Consider factors such as the gear diameter, length, and clearance requirements. Ensure that the selected gear size can fit within the available space without interfering with other components or causing installation challenges.
  6. Consult Manufacturer’s Guidelines: Refer to the manufacturer’s guidelines, catalogs, and technical documentation for the specific type and brand of helical gear you are considering. Manufacturers often provide recommendations, selection charts, and engineering support to assist in choosing the right size gear for different applications. It’s beneficial to leverage their expertise and knowledge.
  7. Consider Cost and Availability: Evaluate the cost and availability of the selected helical gear. Consider factors such as the gear’s price, lead time, availability of spare parts, and any additional costs associated with installation or maintenance. Balance your requirements with the available budget and ensure that the chosen gear offers a cost-effective solution without compromising performance or quality.

By following these steps and considering the application requirements, load conditions, gear parameters, meshing characteristics, space limitations, manufacturer’s guidelines, and cost factors, you can choose the right size helical gear that meets your specific application needs.

It’s important to note that gear selection can be a complex process, and it may be beneficial to consult with an experienced engineer or gear specialist to ensure an accurate and optimized gear sizing for your specific application.

China wholesaler Drive Precision Transmission Helical Bronze Oil Pump Worm Wheel Metal Spur Gear gear patrolChina wholesaler Drive Precision Transmission Helical Bronze Oil Pump Worm Wheel Metal Spur Gear gear patrol
editor by CX 2024-04-10