{"id":2100,"date":"2026-04-13T05:40:37","date_gmt":"2026-04-13T05:40:37","guid":{"rendered":"https:\/\/helicalcutgears.top\/?post_type=product&p=2100"},"modified":"2026-04-13T05:40:37","modified_gmt":"2026-04-13T05:40:37","slug":"steel-double-helical-gear-ss304-and-ss316-stainless-for-corrosion-resistant-herringbone-drives","status":"publish","type":"product","link":"https:\/\/helicalcutgears.top\/sk\/product\/steel-double-helical-gear-ss304-and-ss316-stainless-for-corrosion-resistant-herringbone-drives\/","title":{"rendered":"Oce\u013eov\u00e9 dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koleso \u2014 nehrdzavej\u00faca oce\u013e SS304 a SS316 pre kor\u00f3zii odoln\u00e9 pohony s ryb\u00edm uhlom"},"content":{"rendered":"
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Oce\u013eov\u00e9 dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koleso (nehrdzavej\u00faca oce\u013e) \u2013 preh\u013ead<\/h2>\n

Ke\u010f prevodov\u00fd pohon pracuje v prostred\u00ed, kde s\u00fa kor\u00f3zia, kontamin\u00e1cia alebo hygiena kritick\u00fdmi probl\u00e9mami, \u0161tandardn\u00e9 triedy uhl\u00edkovej a legovanej ocele pou\u017e\u00edvan\u00e9 vo v\u0161eobecn\u00fdch priemyseln\u00fdch prevodoch sa st\u00e1vaj\u00fa nevhodn\u00fdmi \u2013 bez oh\u013eadu na ich mechanick\u00fd v\u00fdkon. Dopravn\u00edky na spracovanie potrav\u00edn, pohony farmaceutick\u00fdch mie\u0161a\u010diek, prevodovky mie\u0161adiel v chemick\u00fdch z\u00e1vodoch a pomocn\u00e9 pohony lod\u00ed v z\u00f3nach striekania maj\u00fa v\u0161etky po\u017eiadavky, ktor\u00e9 uhl\u00edkov\u00e1 oce\u013e nem\u00f4\u017ee splni\u0165: odolnos\u0165 vo\u010di koroz\u00edvnemu p\u00f4sobeniu \u010distiacich prostriedkov, procesn\u00fdch kvapal\u00edn alebo so\u013enej hmly; nekontamin\u00e1cia susedn\u00fdch pr\u00fadov produktu; schopnos\u0165 odol\u00e1va\u0165 \u010disteniu oplachovan\u00edm bez r\u00fdchleho po\u0161kodenia povrchu; a s\u00falad s normami bezpe\u010dnosti potrav\u00edn a farmaceutick\u00fdch materi\u00e1lov\u00fdch noriem GMP. dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koleso z nehrdzavej\u00facej ocele<\/strong> sp\u013a\u0148a v\u0161etky tieto po\u017eiadavky s\u00fa\u010dasne a prid\u00e1va v\u00fdhody nulov\u00e9ho tlaku a hladkej siete tvaru zubov rybej kosti k odolnosti vo\u010di kor\u00f3zii a hygienickej kompatibilite austenitickej nehrdzavej\u00facej ocele.<\/p>\n

\"Oce\u013eov\u00e9<\/p>\n

Spolo\u010dnos\u0165 Korea Ever-Power Worm Gear Co., Ltd. vyr\u00e1ba dvoj\u0161pir\u00e1lov\u00e9 ozuben\u00e9 koles\u00e1 z nehrdzavej\u00facej ocele SS304 (k dispoz\u00edcii je 304L) a SS316 (k dispoz\u00edcii je 316L pre prostredia s vysok\u00fdm obsahom chloridov) s le\u0161tenou povrchovou \u00fapravou ako \u0161tandardom. Po\u010diato\u010dn\u00fd priemer je \u03a620 mm s mo\u017enos\u0165ou v\u00fdberu vlastn\u00fdch rozmerov. Syst\u00e9m riadenia kvality certifikovan\u00fd pod\u013ea noriem IATF16949 a ISO 9001:2015 zais\u0165uje konzistentn\u00fa sledovate\u013enos\u0165 materi\u00e1lu a rozmerov\u00fa zhodu \u2013 obe s\u00fa k\u013e\u00fa\u010dov\u00e9 po\u017eiadavky pre kvalifik\u00e1ciu zariaden\u00ed vo farmaceutickom a potravin\u00e1rskom priemysle.<\/p>\n

Technick\u00e9 \u0161pecifik\u00e1cie<\/h2>\n

\"V\u00fdrobn\u00fd<\/p>\n

\u0160pecifik\u00e1cie produktu \u2013 Dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koleso z nehrdzavej\u00facej ocele<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nHodnota<\/th>\n<\/tr>\n
Typ prevodov\u00e9ho stup\u0148a<\/td>\nDvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koleso (rybia kos\u0165) \u2013 nehrdzavej\u00faca oce\u013e<\/td>\n<\/tr>\n
Prim\u00e1rny materi\u00e1l<\/td>\nNerezov\u00e1 oce\u013e SS304 (304L) \/ SS316 (316L)<\/td>\n<\/tr>\n
Povrchov\u00e1 \u00faprava<\/td>\nLe\u0161ten\u00e9 (Ra \u2264 0,8 \u03bcm na bokoch zubov pre potravin\u00e1rsky\/farmaceutick\u00fd priemysel)<\/td>\n<\/tr>\n
\u0160tandardn\u00fd priemer<\/td>\nOd \u03a620 mm; k dispoz\u00edcii s\u00fa aj vlastn\u00e9 rozmery<\/td>\n<\/tr>\n
Tvar zuba<\/td>\nDvojit\u00e1 \u0161pir\u00e1la (\u013eav\u00e1 + prav\u00e1 \u0161pir\u00e1la, centr\u00e1lna od\u013eah\u010dovacia dr\u00e1\u017eka)<\/td>\n<\/tr>\n
Tvar<\/td>\nOkr\u00fahle (valcov\u00e9 teleso ozuben\u00e9ho kolesa)<\/td>\n<\/tr>\n
Rozsah p\u00f4sobnosti<\/td>\nPotravin\u00e1rsky priemysel, farmaceutick\u00fd priemysel, chemick\u00fd priemysel, pomocn\u00e9 zariadenia pre n\u00e1morn\u00e9 spolo\u010dnosti, um\u00fdvacie z\u00f3ny<\/td>\n<\/tr>\n
Certifik\u00e1cia kvality<\/td>\nISO 9001:2015; IATF16949 (norma kvality pre automobilov\u00fd priemysel)<\/td>\n<\/tr>\n
Form\u00e1t dod\u00e1vky<\/td>\nVlastn\u00e9 pod\u013ea v\u00fdkresu alebo vzorky; ODM\/OEM k dispoz\u00edcii<\/td>\n<\/tr>\n
Dodacia lehota<\/td>\nVzorka: 7 dn\u00ed; hromadn\u00e1 v\u00fdroba: 2\u20133 t\u00fd\u017edne<\/td>\n<\/tr>\n
Platobn\u00e9 podmienky<\/td>\n50% z\u00e1loha, zostatok T\/T pred odoslan\u00edm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

SS304 vs. SS316 \u2013 V\u00fdber spr\u00e1vnej triedy nehrdzavej\u00facej ocele<\/h2>\n

\"Dvojit\u00e9<\/p>\n

SS304 aj SS316 s\u00fa austenitick\u00e9 nehrdzavej\u00face ocele s vynikaj\u00facou v\u0161eobecnou odolnos\u0165ou proti kor\u00f3zii, nemagnetick\u00fdmi vlastnos\u0165ami v \u017e\u00edhanom stave a dobrou spracovate\u013enos\u0165ou na rezanie ozuben\u00fdch kolies. V\u00fdber medzi nimi je dan\u00fd \u0161pecifick\u00fdm koroz\u00edvnym prostred\u00edm v aplik\u00e1cii:<\/p>\n

Uhl\u00edkov\u00e1 oce\u013e vs. nehrdzavej\u00faca oce\u013e \u2013 Sprievodca v\u00fdberom dvoj\u0161pir\u00e1lov\u00e9ho ozuben\u00e9ho kolesa<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Faktor v\u00fdberu<\/th>\nUhl\u00edkov\u00e1 \/ legovan\u00e1 oce\u013e<\/th>\nSS304<\/th>\nSS316<\/th>\n<\/tr>\n
V\u0161eobecn\u00e1 odolnos\u0165 proti kor\u00f3zii<\/td>\nN\u00edzka \u2013 vy\u017eaduje n\u00e1ter alebo utesnenie<\/td>\nVynikaj\u00face pre v\u00e4\u010d\u0161inu prostred\u00ed<\/td>\nVynikaj\u00faci \u2014 2\u20132,5% Mo pre odolnos\u0165 vo\u010di chloridom<\/td>\n<\/tr>\n
Chloridov\u00fd\/so\u013en\u00fd sprej<\/td>\nR\u00fdchla bodkov\u00e1 kor\u00f3zia<\/td>\nCitliv\u00e9 nad 60 \u00b0C<\/td>\nOdpor\u00fa\u010dan\u00e9 pre morsk\u00e9, pobre\u017en\u00e9 a morsk\u00e9 pou\u017eitie<\/td>\n<\/tr>\n
S\u00falad s predpismi o kontakte s potravinami<\/td>\nBez povrchovej \u00fapravy nie je kompatibiln\u00fd<\/td>\nV s\u00falade s FDA\/E\u00da pre styk s potravinami<\/td>\nV s\u00falade s FDA\/E\u00da pre styk s potravinami<\/td>\n<\/tr>\n
Odolnos\u0165 \u010distiacich prostriedkov<\/td>\nNapadnut\u00e9 \u017eierav\u00fdmi a kysl\u00fdmi CIP \u010distiacimi prostriedkami<\/td>\nDobr\u00e1 odolnos\u0165 vo\u010di \u0161tandardn\u00fdm CIP chemik\u00e1li\u00e1m<\/td>\nLep\u0161ia odolnos\u0165 vr\u00e1tane dezinfek\u010dn\u00fdch prostriedkov s chl\u00f3rnanom<\/td>\n<\/tr>\n
Nosnos\u0165<\/td>\nNajvy\u0161\u0161ia (d\u00e1 sa kali\u0165 na HRC 58+)<\/td>\nStredn\u00e1 (HB 160\u2013220, ned\u00e1 sa kali\u0165)<\/td>\nMierna (podobn\u00e1 ako SS304)<\/td>\n<\/tr>\n
Jednotkov\u00e1 cena<\/td>\nNajni\u017e\u0161ia (pri ekvivalentnej ve\u013ekosti)<\/td>\nVy\u0161\u0161ia (pr\u00e9mia za materi\u00e1l ~2,5\u20133\u00d7)<\/td>\nNajvy\u0161\u0161ia (pr\u00eddavok zliatiny Mo, ~3,5\u20134\u00d7 uhl\u00edk)<\/td>\n<\/tr>\n
Odpor\u00fa\u010dan\u00e9 pre<\/td>\nSuch\u00e9 uzavret\u00e9 prevodovky v \u010distom priemyselnom prostred\u00ed<\/td>\nSpracovanie potrav\u00edn, farmaceutick\u00fd priemysel, mierne chemik\u00e1lie<\/td>\nN\u00e1morn\u00e9 otvoren\u00e9 v\u00fdstroje, na mori, striekaj\u00facej morskej vode, chemick\u00fd z\u00e1vod na chloridy<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Hlavn\u00e9 v\u00fdhody pre aplik\u00e1cie pohonov kritick\u00e9 z h\u013eadiska kor\u00f3zie<\/h2>\n

\"K\u00f3rejsk\u00e9<\/p>\n

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\u25b6 Le\u0161ten\u00fd povrch pre s\u00falad s hygienick\u00fdmi po\u017eiadavkami<\/strong><\/p>\n

Boky zubov \u0161tandardne le\u0161ten\u00e9 na Ra \u2264 0,8 \u03bcm. Hladk\u00fd povrch eliminuje mikro\u0161trbiny, kde sa m\u00f4\u017eu hromadi\u0165 bakt\u00e9rie a zvy\u0161ky produktu \u2013 sp\u013a\u0148a tak po\u017eiadavky na povrchov\u00fa \u00fapravu pod\u013ea FDA 21 CFR a nariadenia E\u00da (ES) 1935\/2004 pre materi\u00e1ly prich\u00e1dzaj\u00face do kontaktu s potravinami v ozuben\u00fdch pohonoch.<\/p>\n<\/div>\n

\n

\u25b6 Odolnos\u0165 vo\u010di oplachovaniu a CIP \u010disteniu<\/strong><\/p>\n

Dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koles\u00e1 z nehrdzavej\u00facej ocele znes\u00fa ka\u017edodenn\u00e9 um\u00fdvanie hor\u00facou vodou, hydroxidom sodn\u00fdm (NaOH), kyselinou fosfore\u010dnou a dezinfek\u010dn\u00fdmi prostriedkami na b\u00e1ze chl\u00f3rnanu \u2013 \u0161tandardnou chemickou \u010distiacou l\u00e1tkou liniek na v\u00fdrobu potrav\u00edn a n\u00e1pojov. Ozuben\u00e9 koles\u00e1 z uhl\u00edkovej ocele v rovnakom prostred\u00ed vidite\u013ene koroduj\u00fa v priebehu nieko\u013ek\u00fdch t\u00fd\u017ed\u0148ov a kontaminuj\u00fa pr\u00fad produktu.<\/p>\n<\/div>\n

\n

\u25b6 Nulov\u00fd axi\u00e1lny tlak + n\u00edzka hlu\u010dnos\u0165<\/strong><\/p>\n

Dvojit\u00fd \u0161pir\u00e1lov\u00fd tvar zubov eliminuje axi\u00e1lne za\u0165a\u017eenie hriade\u013ea a z\u00e1rove\u0148 zais\u0165uje progres\u00edvny z\u00e1ber a vysok\u00fd kontaktn\u00fd pomer, ktor\u00e9 zabezpe\u010duj\u00fa tich\u00fd a plynul\u00fd chod. Potravin\u00e1rske a farmaceutick\u00e9 v\u00fdrobn\u00e9 prostredia vy\u017eaduj\u00fa n\u00edzku hlu\u010dnos\u0165 pre pohodlie obsluhy \u2013 nerezov\u00e9 ozuben\u00e9 koles\u00e1 v tvare rybej kosti sp\u013a\u0148aj\u00fa s\u00fa\u010dasne po\u017eiadavky na hluk aj hygienu.<\/p>\n<\/div>\n

\n

\u25b6 Syst\u00e9m kvality IATF16949 + ISO 9001<\/strong><\/p>\n

IATF16949 je norma syst\u00e9mu riadenia kvality v automobilovom priemysle \u2013 najn\u00e1ro\u010dnej\u0161ia v\u0161eobecn\u00e1 certifik\u00e1cia kvality v\u00fdroby na svete. Jej uplatnite\u013enos\u0165 v tomto pr\u00edpade signalizuje, \u017ee kontroly v\u00fdrobn\u00fdch procesov s\u00fa na \u00farovni alebo nad \u00farov\u0148ou po\u017eadovanou programami kvalifik\u00e1cie zariaden\u00ed pre farmaceutick\u00fd a potravin\u00e1rsky priemysel.<\/p>\n<\/div>\n

\n

\u25b6 \u00dapln\u00e1 sledovate\u013enos\u0165 materi\u00e1lu<\/strong><\/p>\n

Certifik\u00e1t valcovne s \u010d\u00edslom tavenia, chemick\u00fdm zlo\u017een\u00edm (potvrden\u00fd obsah Cr, Ni, Mo) a mechanick\u00fdmi vlastnos\u0165ami sa dod\u00e1va s ka\u017edou objedn\u00e1vkou dvojz\u00e1vitov\u00e9ho ozuben\u00e9ho kolesa z nehrdzavej\u00facej ocele. Valid\u00e1cia farmaceutick\u00fdch a potravin\u00e1rskych v\u00fdrobn\u00fdch zariaden\u00ed vy\u017eaduje t\u00fato dokument\u00e1ciu pre protokoly IQ\/OQ\/PQ.<\/p>\n<\/div>\n<\/div>\n

Scen\u00e1re pou\u017eitia \u2013 Ozuben\u00e9 pohony odoln\u00e9 vo\u010di kor\u00f3zii<\/h2>\n

\"Dvojit\u00e9<\/p>\n

Spracovanie potrav\u00edn a n\u00e1pojov<\/h3>\n

F\u013ea\u0161ovacie linky, spracovanie mlie\u010dnych v\u00fdrobkov, pek\u00e1rensk\u00e9 dopravn\u00edky a syst\u00e9my na um\u00fdvanie zeleniny pou\u017e\u00edvaj\u00fa otvoren\u00e9 ozuben\u00e9 pohony v z\u00f3nach vystaven\u00fdch kontamin\u00e1cii produktov a denn\u00e9mu um\u00fdvaniu. V t\u00fdchto lokalit\u00e1ch poskytuj\u00fa dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koles\u00e1 z nehrdzavej\u00facej ocele SS316 odolnos\u0165 proti kor\u00f3zii, aby odolali cyklom \u010distenia CIP s l\u00fahom a kyselinami a z\u00e1rove\u0148 zachovali tich\u00fa prev\u00e1dzku po\u017eadovan\u00fa limitmi expoz\u00edcie hluku na pracovisku pod\u013ea smernice E\u00da o strojov\u00fdch zariadeniach. Le\u0161ten\u00fd povrch boku zuba (Ra \u2264 0,8 \u03bcm) zabra\u0148uje hromadeniu zvy\u0161kov produktu na povrchoch zubov ozuben\u00fdch kolies v \u010diasto\u010dne otvoren\u00fdch pohonoch. Spolo\u010dnos\u0165 Korea Ever-Power dod\u00e1va nehrdzavej\u00facu oce\u013e. ozuben\u00e9 koles\u00e1 so \u0161pir\u00e1lov\u00fdm rezom<\/a> pre aplik\u00e1cie v potravin\u00e1rskych link\u00e1ch v K\u00f3rei, Japonsku a juhov\u00fdchodnej \u00c1zii.<\/p>\n

Farmaceutick\u00e9 a bioprocesn\u00e9 zariadenia<\/h3>\n

Pohony panv\u00edc na po\u0165ahovanie farmaceutick\u00fdch tabliet, prevodovky mie\u0161adiel bioreaktorov a pohony lyofiliz\u00e1torov (lyofiliz\u00e1torov) pracuj\u00fa pod\u013ea po\u017eiadaviek GMP, ktor\u00e9 vy\u017eaduj\u00fa sledovate\u013enos\u0165 materi\u00e1lu, dokument\u00e1ciu o povrchovej \u00faprave a valid\u00e1ciu \u010distite\u013enosti. Dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koles\u00e1 z nehrdzavej\u00facej ocele SS316L sp\u013a\u0148aj\u00fa po\u017eiadavky na materi\u00e1ly USP triedy VI a FDA pre kontaktn\u00e9 povrchy farmaceutick\u00fdch zariaden\u00ed. Dokument\u00e1cia syst\u00e9mu kvality IATF16949 podporuje dokument\u00e1ciu protokolov IQ (in\u0161tala\u010dn\u00e1 kvalifik\u00e1cia) a OQ (prev\u00e1dzkov\u00e1 kvalifik\u00e1cia), ktor\u00fa vy\u017eaduj\u00fa programy valid\u00e1cie farmaceutick\u00fdch v\u00fdrobn\u00fdch zariaden\u00ed.<\/p>\n

Polohy s otvoren\u00fdm v\u00fdstrojom pre n\u00e1morn\u00edkov<\/h3>\n

N\u00e1morn\u00e9 plavidl\u00e1 maj\u00fa ozuben\u00e9 pohony na miestach, ktor\u00e9 s\u00fa priamo vystaven\u00e9 striekaj\u00facej morskej vode \u2013 mechanizmy kotvov\u00fdch navijakov, oto\u010dn\u00e9 kr\u00fa\u017eky palubn\u00fdch \u017eeriavov a polouzavret\u00e9 pomocn\u00e9 stroje. V t\u00fdchto poloh\u00e1ch poskytuj\u00fa dvojit\u00e9 \u0161pir\u00e1lov\u00e9 ozuben\u00e9 koles\u00e1 z nehrdzavej\u00facej ocele SS316 spo\u013eahliv\u00fa prev\u00e1dzku bez r\u00fdchlej jamkovej kor\u00f3zie sp\u00f4sobenej chloridmi, ktor\u00e1 nap\u00e1da ozuben\u00e9 koles\u00e1 z uhl\u00edkovej ocele v priebehu nieko\u013ek\u00fdch mesiacov po in\u0161tal\u00e1cii. Nulov\u00e1 axi\u00e1lna sila charakteristick\u00e1 pre tvar rybej kosti tie\u017e zni\u017euje za\u0165a\u017eenie lo\u017e\u00edsk v kompaktn\u00fdch, priestorovo obmedzen\u00fdch krytoch typick\u00fdch pre palubn\u00e9 stroje n\u00e1morn\u00fdch lod\u00ed. Pre zodpovedaj\u00face v\u00fdrobca \u0161pir\u00e1lov\u00fdch ozuben\u00fdch kolies<\/a> product range, see Korea Ever-Power’s full catalog. The z\u00e1vitovkov\u00fd prevod<\/a> S\u00e9ria je k dispoz\u00edcii pre kompaktn\u00e9 pomocn\u00e9 pohony lod\u00ed s vysok\u00fdm prevodov\u00fdm pomerom.<\/p>\n

Kvalita a slu\u017eby<\/h2>\n

\"Kontrola<\/p>\n