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China High torque FF series FF77 castion iron gear reduction motors helical shaft gearbox with OEM custom bevel gearbox

Guarantee: 1 several years
Applicable Industries: Hotels, Garment Outlets, Constructing Substance Stores, Producing Plant, Equipment Mend Outlets, Foods & Beverage Manufacturing unit, Farms, Cafe, Residence Use, Retail, 28L Large Noticeable Ultralight Open up Drinking water Inflatable Swimming Gear Float Protection Swim Saver Buoy, Dry Bag with Adjustable Waist Belt Foods Store, Printing Stores, Construction works , Energy & Mining, Foods & Beverage Retailers, Other, Marketing Firm, Other
Fat (KG): 90 KG
Customized help: OEM, ODM, OEM
Gearing Arrangement: gear motor
Output Torque: 261413015Fax: Handle:No.7HangZhou Roada-27 Electronic mail: [email protected]:266032 Place/Region:China(Mainland) Province/State:ZheJiang Metropolis:HangZhou Welcome standard-item inquiry,Welcome OEM inquiry

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China High torque FF series FF77 castion iron gear reduction motors helical shaft gearbox with OEM custom     bevel gearbox	China High torque FF series FF77 castion iron gear reduction motors helical shaft gearbox with OEM custom     bevel gearbox
editor by czh2023-02-21

China Best Sales Parallel Shaft Gear Motors and Gear Units near me shop

Product Description

     Data/Collection Design
Specs  37 47 57 67 77 87 ninety seven 107 127 157
Ratio  3.77~276.77
Enter Electrical power(Kw)  0.12~200
Output Torque(N.m)  3.5~21700

Application fields:
metal, chemical, oil, drink, foods, digital, process hides, pharmacy, and textile. 
They are extensively utilised in numerous minimal-pace transmissions, which are standard standard parts of mechanical transmission.

Characteristics of Items:
one,very regular modular developed according to worldwide normal
two,high precision, large efficiency, wonderful classification in transmission ratio
3,vast variety, huge transmission torque,
four,dependable functionality, reduced noise,
five,adaptable set up, and convenient use and maintenance. 

FAQ
 
Q: What is your MOQ of this product?
A: 10PCS.
     For the very first time cooperation, we take demo sample buy.
 
Q: What is your payment conditions? 
A: thirty% T/T deposit, 70% harmony before shipment or L/C at sight.
 
Q: What’s the supply time?
A: twenty-30 times right after acquiring your L/C or T/T deposit.

Q: Can we employed our personal manufacturer on motors ?
A: Certain, we can offer OEM service, manufacture with your licensed brand.

Q: How extended is your warranty?
A: 12 months after getting B/L.

A rack is a portion of a cylindrical disk with an infinite radius, the surface area of which is reduce with involute tooth. The racks are particularly mated to spur gears with the exact same module, pressure angle, and favored face width. EP delivers racks in a selection of supplies, configurations, modules, and lengths. A unique function of our racks is that most of them appear with concluded goods. This kind of creation enables a number of racks to be related end to stop to make a constant length of racks. Many of our offerings permit for secondary functions these kinds of as shortening lengths, including threaded holes, or implementing heat remedy. Our items also incorporate items that have accomplished some of these secondary operations.
Racks are employed to convert rotary motion into linear movement. The spur enamel of the rack reduce into one encounter of the sq. or round rod part and work with the pinion, which is a small cylindrical equipment that meshes with the rack. Generally, racks and pinions are collectively referred to as “rack and pinion”.

China Best Sales Parallel Shaft Gear Motors and Gear Units     near me shop

China Professional Helical Geared Motors R Series Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units near me manufacturer

Merchandise Description

Item Description
suspended cranes inline helical gearbox
SGR helical geared motor physique use the large degree of modularity cast iron, the equipment and the axis use the large high quality alloy steel  in order to the precision forging, the helical gearbox though the strict warmth treament method, ensures helical gearbox‘s depth and the rigidity.  inline helical gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a big lessen ratio travel and variation. As a result inline helical gearbox manufacturer SGR ‘s helical equipment motor applied to numerous industrial spot, such as Metallurgical, mines, lifting, transportation, petrochemical, development, textile, pharmaceutical, foodstuff, environmental, light-weight electric powered, plastic device, paper, parking equipment etc.
You can down load inline helical gearbox catalogue from proper button

Technological info:

Model Shaft Dia. Middle Height Output Flange Dia. Electrical power Ratio Permitted Torque Fat
Reliable (mm) (mm) (mm) (kw) (Nm) (KGS)
R37 25k6 90h13 a hundred and twenty/one hundred sixty .12~.75 5~136 150 10
R47 30k6 115h13 a hundred and sixty/two hundred .twenty five~2.two 5~173 three hundred fifteen
R57 35k6 115h13 two hundred/250 one.eighteen~5.5 5~173 400 21
R67 35k6 130h13 two hundred/250 .37~7.5 five~170 500 27
R77 40k6 140h13 250/three hundred .fifty five~11 five~192 750 35
R87 50k6 180h13 three hundred/350 .75~eighteen.5 five~192 1250 65
R97 60m6 225h13 350/450 1.5~thirty 5~197 2400 a hundred and twenty
R107 70m6 250h13 350/450 two.2~45 five~197 3600 one hundred sixty five
R137 90m6 315h13 450/550 4~fifty five five~197 6600 255
R147 110m6 355h13 450/550 seven.5~ninety 5~195 10700 370
R167 120m6 425h13 550/660 eleven~132 eight~186 14800 700
R187 160m6 510h13 660/770 15~a hundred and sixty eight~186 28000 1500
Remark: the weight CZPT oil and motor, shaft and flange enter insert 10%.

Attribute:
 

Important Attributes: (5 factors)*1*
  • Graded solid iron housings
  • Higher toughness alloy metal gears
  • Single & 3 stage motor
  • DC or AC source
  • Flame proof and brake motor options
  • Solitary or dual pace motor
  • More than ten thousand + inline helical gearboxes in procedure in the sector.

Production images:

Packing Images :

Factory

———————————————————————————————————————————————
FAQ:

one.Are you a manufacturing unit or trader ?
We are a professional factory which has twenty several years heritage specialised in equipment transmission .

two.MOQ:
Our MOQ is 1pcs. Nevertheless there is 1 dealing with value $one hundred fifty for the single purchase which significantly less than $3000.00

three. Warranty
Our warranty is 12months

four. Payment expression
100% T/T in CZPT and LC at sight .

5. Do you accept customization ?
Yes.SGR have powerful R&D crew, we can provide customizable service according to specifications.

six. Packing
Generally we use common export plywood circumstance to arrange the shipment .

7. Shipping time
In standard ,time of supply is 30days right after obtaining the prepayment .

8. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and so forth, And new products patent.

nine. What kinds of inspection you do before shipment ?
We do temperature examination, sound, and oil leak inspection and commissioning prior to shipment.

10.How do you resolve if the creation have difficulty ?
Primarily, we don’t want customer ship the merchandise back to us. Since the cost is quite substantial, if there meets a problem,we firstly ask for the images for damaged components. And base on the pictures, we can have a basic concept for the defect explanation. Our guarantee is twelve months, if in the course of the guarantee, we can offer mend .  
 

EP’s racks convert rotational movement to linear movement when utilised with spur gears. It is made to operate with our stock 14 1/2° and 20° PA spur gears. It can be modified for certain programs, such as drilling and tapping mounting holes, chopping to certain lengths, or matching the ends of two-piece racks to create steady lengths lengthier than stock.
Gears are utilized in a large quantity of mechanical products. Most importantly, they supply gear reduction for motorized gear. This is crucial since frequently tiny motors that spin extremely quickly can provide ample power to the device, but not adequate torque, the drive that brings about an object to spin or twist on an axis. For case in point, an electric powered screwdriver has a very huge gear reduction (lowers the velocity of a rotating equipment (like an electrical motor)) due to the fact it requires a good deal of torque to flip the screw. But the motor creates only a little amount of torque at substantial speeds. With gear reduction, the output velocity can be decreased although escalating the torque.

China Professional Helical Geared Motors R Series Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units     near me manufacturer

China supplier Helical Geared Motors Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units near me shop

Merchandise Description

Helical Geared Motors Velocity Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Models
 

Product Description
suspended cranes inline helical gearbox
SGR helical geared motor entire body use the large diploma of modularity forged iron, the gear and the axis use the high quality alloy metal  in get to the precision forging, the helical gearbox though the strict heat treament process, guarantees helical gearbox‘s depth and the rigidity.  inline helical gearbox configure motor with flange or foot , 
helical gearbox design use modular compose with other reducers and variator, get a massive minimize ratio travel and variation. Therefore inline helical gearbox manufacturer SGR ‘s helical gear motor applied to numerous industrial location, such as Metallurgical, mines, lifting, transportation, petrochemical, building, textile, pharmaceutical, foodstuff, environmental, mild electric powered, plastic device, paper, parking gear and many others.
You can download inline helical gearbox catalogue from right button

Specialized data:

Model Shaft Dia. Middle Height Output Flange Dia. Power Ratio Permitted Torque Bodyweight
Strong (mm) (mm) (mm) (kw) (Nm) (KGS)
R37 25k6 90h13 a hundred and twenty/one hundred sixty .12~.75 5~136 a hundred and fifty 10
R47 30k6 115h13 a hundred and sixty/two hundred .25~2.two five~173 300 fifteen
R57 35k6 115h13 two hundred/250 1.eighteen~5.5 five~173 400 21
R67 35k6 130h13 two hundred/250 .37~7.five five~a hundred and seventy five hundred 27
R77 40k6 140h13 250/three hundred .fifty five~eleven 5~192 750 35
R87 50k6 180h13 three hundred/350 .75~18.5 five~192 1250 sixty five
R97 60m6 225h13 350/450 one.5~30 five~197 2400 a hundred and twenty
R107 70m6 250h13 350/450 two.2~45 five~197 3600 one hundred sixty five
R137 90m6 315h13 450/550 4~55 5~197 6600 255
R147 110m6 355h13 450/550 7.5~90 five~195 10700 370
R167 120m6 425h13 550/660 11~132 eight~186 14800 seven hundred
R187 160m6 510h13 660/770 15~one hundred sixty eight~186 28000 1500
Remark: the fat CZPT oil and motor, shaft and flange enter incorporate ten%.

 

FAQ:
1.Are you a manufacturing facility or trader ?
We are a expert factory which has 20 several years history specialised in equipment transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 managing cost $150 for the one get which less than $3000.00
three. Guarantee
Our guarantee is 12months
4. Payment expression
one hundred% T/T in CZPT and LC at sight .
5. Do you take customization ?
Yes.SGR have powerful R&D team, we can supply customizable service according to requirements.
six. Packing
Generally we use common export plywood case to arrange the shipment .
7. Shipping and delivery time
In normal ,time of supply is 30days soon after obtaining the prepayment .
eight. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and so forth, And new merchandise patent.
nine. What varieties of inspection you do ahead of shipment ?
We do temperature test, noise, and oil leak inspection and commissioning just before cargo.
10.How do you fix if the production have dilemma ?
Largely, we will not require customer deliver the products back to us. Due to the fact the price is really substantial, if there fulfills a difficulty,we firstly ask for the photographs for damaged components. And foundation on the pictures, we can have a standard idea for the defect purpose. Our assure is 12 months, if during the ensure, we can source fix . 

 

Equipment racks feature business common 14-1/2° stress angle for programs exactly where handle of backlash is vital (will not run with 20° spurs). Precision machining for minimum heart distance variation and improved concentricity of mating spur gears. These equipment racks can be modified for specific programs this sort of as drilling and tapping mounting holes, reducing to certain lengths, or matching ends of two parts of rack to create a constant duration for a longer time than inventory.
A rack is a part of a cylindrical disk with an infinite radius, the surface of which is cut with involute enamel. The racks are exclusively mated to spur gears with the same module, stress angle, and favored experience width. EP delivers racks in a range of supplies, configurations, modules, and lengths. A unique attribute of our racks is that most of them come with finished items. This type of production makes it possible for a number of racks to be connected end to conclude to make a continuous duration of racks. A lot of of our choices allow for secondary operations this kind of as shortening lengths, including threaded holes, or applying heat treatment. Our items also incorporate goods that have completed some of these secondary operations.

China supplier Helical Geared Motors Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units     near me shop

China supplier Helical Geared Motors R Series Speed Reducer/Foot-Mounted Shaft Helical Gear Units with high quality

Item Description

Merchandise Description

 

Large modular style.
Integrated casting housing,compact dimension,large loading assist, stable transmitting and lower noise level.
Best oil leakage protecting against helps make the very good sealings and can be employed in extensive selection of market.
This collection is specific for pug mill.
Substantial performance and preserve power.
Save expense and reduced routine maintenance.
 

Major used for
Chemical agitator
Hoist and transport
Steel and metallurgy
Electric powered power
Coal mining
Cement and development
Paper and gentle industry

Detailed Pictures

Item Parameters

Product Attributes

Specialized data:

Housing substance

Cast iron/Ductile iron

Housing hardness

HBS190-240

Equipment material

20CrMnTi alloy metal

Area hardness of gears

HRC58°~62 °

Gear main hardness

HRC33~forty

Input / Output shaft materials

42CrMo alloy steel

Enter / Output shaft hardness

HRC25~30

Machining precision of gears

correct grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Warmth remedy

tempering, cementiting, quenching, and many others.

Effectiveness

ninety four%~96% (is dependent on the transmission phase)

Sound (MAX)

60~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Manufacturer of bearings

China prime brand name bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other makes requested

Q: Are you buying and selling company or manufacturer?
A: We are manufacturing unit.
 

Q: How long is your supply time?
A: Normally it is 5-10 days if the items are in stock. or it is fifteen-twenty times if the merchandise are not in stock.
 

Q: Can we get 1 personal computer of every item for high quality tests?
A: Indeed, we are glad to settle for trial buy for top quality screening.

Q:How to choose a gearbox which fulfills your need?
A:You can refer to our catalogue to decide on the gearbox or we can support to choose when you offer
     the technical info of necessary output torque, output speed and motor parameter and so on.

Q: What info shall we give before placing a obtain order?
A:a) Type of the gearbox, ratio, input and output variety, enter flange, mounting position, and motor informationetc.
     b) Housing shade.
     c) Acquire amount.
    d) Other unique specifications.

The tooth area hardness, it is divided into delicate tooth surface area gear transmission and challenging tooth surface equipment transmission. When the tooth area hardness of the two wheels (or a single of them) is considerably less than or equivalent to 350HBW, it is called comfortable tooth floor transmission when the tooth floor hardness of the two wheels is >350HBW, it is known as difficult tooth area transmission. Soft-tooth floor gear transmission is usually utilized for standard reduced-pace equipment transmission that does not demand high precision, and tough-toothed surface area gear transmission is frequently used for equipment transmission that calls for strong bearing ability and compact composition.
There are many varieties of gears, and the most frequent classification strategy is by equipment shaft. Typically, there are 3 varieties of the parallel axis, cross-axis, and staggered axis. 1) Parallel shaft gears: which includes spur gears, helical gears, inside gears, racks, and helical racks, etc. 2) Cross shaft gears: straight bevel gears, spiral bevel gears, zero-degree bevel gears, etc. 3) Staggered shaft gears: There are staggered shaft helical gears, worm gears, hypoid gears, and so on.

China supplier Helical Geared Motors R Series Speed Reducer/Foot-Mounted Shaft Helical Gear Units     with high quality