{"id":2402,"date":"2026-06-26T05:10:08","date_gmt":"2026-06-26T05:10:08","guid":{"rendered":"https:\/\/helicalcutgears.top\/?p=2402"},"modified":"2026-06-26T05:10:08","modified_gmt":"2026-06-26T05:10:08","slug":"helical-gear-rolling-mill-pinion-stand","status":"publish","type":"post","link":"https:\/\/helicalcutgears.top\/tr\/helical-gear-rolling-mill-pinion-stand\/","title":{"rendered":"\u00c7elik Haddehane Pinyon Ayaklar\u0131nda Helisel Di\u015fli \u2014 Darbe \u015eoku, Ya\u011f Filmi Yataklar\u0131 ve B\u00fcy\u00fck Mod\u00fcl"},"content":{"rendered":"
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\u00c7elik Haddehane Pinyon Ayaklar\u0131nda Helisel Di\u015fli \u2014 Darbe \u015eoku, Ya\u011f Filmi Yataklar\u0131 ve B\u00fcy\u00fck Mod\u00fcl Tasar\u0131m\u0131<\/h1>\n

Di\u015fli sehpas\u0131 yap\u0131sal olarak en zorlu par\u00e7ad\u0131r. helisel di\u015fli<\/strong> \u00c7elik end\u00fcstrisindeki uygulamas\u0131, en y\u00fcksek s\u00fcrekli torku iletmesinden de\u011fil, s\u0131cak \u00e7elik k\u00fct\u00fc\u011f\u00fcn\u00fcn hadde aral\u0131\u011f\u0131na girmesiyle olu\u015fan darbe etkisi nedeniyle, saatte 60-180 kez uygulanan 150-300% nominal haddeleme torkuna sahip anl\u0131k bir tork zirvesi \u00fcretmesinden kaynaklanmaktad\u0131r. Darbe etkisi, ya\u011f filmi kovan yatak y\u00fckleri ve 800 mm'ye kadar y\u00fcz geni\u015fliklerinde M25-M50 mod\u00fcl\u00fcn\u00fcn birle\u015fimi, pinyon stand\u0131n\u0131 \u00f6zel k\u0131lar. helisel di\u015fli<\/strong> A\u011f\u0131r sanayide en \u00f6zel bile\u015fenlerden biri.<\/p>\n

Pinyon Stand Di\u015flisi Spesifikasyonu Talebi \u2192<\/a><\/p>\n<\/div>\n<\/div>\n

Di\u015fli Stand\u0131 Mimarisi \u2014 Ama\u00e7 ve Mekanik Yap\u0131land\u0131rma<\/h2>\n

Haddehanedeki pinyon di\u015flisi, onu standart bir h\u0131z d\u00fc\u015f\u00fcr\u00fcc\u00fc di\u015fli kutusundan ay\u0131ran \u00f6zel bir amaca hizmet eder: tek bir motor giri\u015f milini al\u0131r ve torku iki \u00e7\u0131k\u0131\u015f mili aras\u0131nda e\u015fit olarak b\u00f6ler; bu miller, haddehanenin \u00fcst ve alt i\u015fleme merdanelerini tahrik eden millerdir. \u00c7o\u011fu s\u0131cak \u015ferit ve levha haddehanesinde, pinyon di\u015flisi 1:1 di\u015fli oran\u0131nda \u00e7al\u0131\u015f\u0131r; her iki \u00e7\u0131k\u0131\u015f mili de giri\u015f miliyle ayn\u0131 h\u0131zda d\u00f6ner ve senkronize merdane y\u00fczey h\u0131z\u0131n\u0131 korur. Motor h\u0131z\u0131ndan haddeleme h\u0131z\u0131na h\u0131z d\u00fc\u015f\u00fcrme i\u015flemi, pinyon di\u015flisinin \u00f6n\u00fcnde bulunan ayr\u0131 bir ana tahrik red\u00fckt\u00f6r\u00fc taraf\u0131ndan ger\u00e7ekle\u015ftirilir.<\/p>\n

\n
Tek Di\u015fli Stand\u0131 (en yayg\u0131n olan\u0131)<\/strong><\/p>\n

Ana red\u00fckt\u00f6r arac\u0131l\u0131\u011f\u0131yla motor taraf\u0131ndan tahrik edilen bir giri\u015f helisel di\u015flisi, ayn\u0131 \u00e7apa sahip iki \u00f6zde\u015f \u00e7\u0131k\u0131\u015f helisel di\u015flisiyle kenetlenir. \u0130ki \u00e7\u0131k\u0131\u015f di\u015flisi, \u00fcst ve alt silindir millerini tahrik eder. 1:1 oran\u0131, pinyon stand\u0131ndaki \u00fc\u00e7 di\u015flinin de ayn\u0131 say\u0131da di\u015fe sahip oldu\u011fu anlam\u0131na gelir; giri\u015f pinyon di\u015flisi, genellikle yatak y\u00fcklerini dengelemek i\u00e7in e\u015fit eksenel simetriyle iki \u00e7\u0131k\u0131\u015f di\u015flisi aras\u0131na yerle\u015ftirilir.<\/p>\n<\/div>\n

\u00c7ift Di\u015fli Stand\u0131 (b\u00fcy\u00fck kaba i\u015fleme de\u011firmenleri)<\/strong><\/p>\n

Her biri 1:1 oran\u0131nda olan, seri halde ba\u011flanm\u0131\u015f iki tandem pinyon stand\u0131, 4 silindirli bir haddehanenin (yedek silindirler + i\u015f silindirleri) tek bir motor \u00e7iftinden tahrik edilmesini sa\u011flar. \u00c7ift pinyon stand\u0131 d\u00f6rt \u00f6zde\u015f helisel di\u015fli i\u00e7erir ve montajdan \u00f6nce d\u00f6rd\u00fc aras\u0131ndaki bo\u015fluk e\u015fle\u015fmesinin do\u011frulanmas\u0131 gerekir; bu, \u00e7ift helisel di\u015fli e\u015fle\u015fmesine (Madde 55) benzer karma\u015f\u0131k bir e\u015fle\u015fme seti gereksinimidir.<\/p>\n<\/div>\n<\/div>\n

Di\u015fli \u00c7arkl\u0131 Helisel Di\u015flilerde Belirleyici Y\u00fck Olay\u0131: Is\u0131rma \u015eoku<\/h2>\n

Bir haddehane pinyon stand\u0131nda en \u015fiddetli mekanik olay, s\u0131cak \u00e7elik k\u00fct\u00fck, levha veya \u015feridin \u00f6n kenar\u0131n\u0131n d\u00f6nen i\u015f merdanelerine ilk temas etti\u011fi anda meydana gelir - \"\u0131s\u0131r\u0131k\" olay\u0131. Is\u0131r\u0131k an\u0131nda, i\u015f par\u00e7as\u0131n\u0131n plastik deformasyonunu ba\u015flatmak i\u00e7in merdane aral\u0131\u011f\u0131n\u0131n s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 gerekir; bu da sabit durumdaki haddeleme torkunun \u00fczerinde ani ve b\u00fcy\u00fck bir merdane torku art\u0131\u015f\u0131 gerektirir:<\/p>\n

Is\u0131rma \u015fok fakt\u00f6r\u00fc (tepe torkun sabit torka oran\u0131):
\nKaba i\u015fleme tezgah\u0131 (ilk indirgeme, kal\u0131n levha \u2265 100 mm): T_bite\/T_roll = 1,8\u20133,0
\nOrta seviye duru\u015f (orta derecede azalma): T_bite\/T_roll = 1,4\u20132,0
\nBitirme stand\u0131 (ince \u015ferit, d\u00fczg\u00fcn giri\u015f): T_bite\/T_roll = 1,1\u20131,5<\/p>\n

S\u00fcre: tipik olarak 0,05\u20130,20 saniye (\u00f6n kenar\u0131n ge\u00e7mesi i\u00e7in ge\u00e7en s\u00fcre)
\n(Sabit haddeleme de\u011ferinde denge sa\u011flamak i\u00e7in haddeleme aral\u0131\u011f\u0131 ve haddeleme torku)
\nFrekans: S\u00fcrekli \u00e7al\u0131\u015fan s\u0131cak \u015feritli kaba haddeleme tesisinde saatte 60-180 \u0131s\u0131r\u0131k olay\u0131<\/p>\n

Kavrama \u015foku do\u011frudan pinyon stand\u0131 arac\u0131l\u0131\u011f\u0131yla iletilir. helisel di\u015fli<\/strong> Mekanik bir zay\u0131flama olmaks\u0131z\u0131n ayarlan\u0131r \u2014 s\u0131v\u0131 kaplinin ba\u015flang\u0131\u00e7 \u200b\u200btepe noktas\u0131n\u0131 k\u0131smen s\u0131n\u0131rlad\u0131\u011f\u0131 kau\u00e7uk kar\u0131\u015ft\u0131r\u0131c\u0131 tahriklerinin (Art64) aksine, haddehane pinyon standlar\u0131nda motordan merdanelere kadar rijit bir tahrik sistemi bulunur. Motor ve i\u015f merdanesi mili aras\u0131ndaki tahrik sisteminin burulma dinamikleri, kavrama olay\u0131n\u0131 s\u00f6n\u00fcml\u00fc bir sal\u0131n\u0131ma d\u00f6n\u00fc\u015ft\u00fcr\u00fcr \u2014 kavrama torku tepe noktas\u0131 mil, pinyon stand\u0131 helisel di\u015flileri, ana red\u00fckt\u00f6r ve motor boyunca geri yay\u0131l\u0131r ve t\u00fcm mekanik sistemin burulma modlar\u0131n\u0131 harekete ge\u00e7irir.<\/p>\n

Pinyon stand\u0131 helisel di\u015fli tasar\u0131m\u0131 i\u00e7in servis fakt\u00f6r\u00fc:<\/strong> AGMA ve ISO standart end\u00fcstriyel hizmet fakt\u00f6rleri kullan\u0131lmaktad\u0131r. helisel di\u015fliler<\/strong> (KA = 1,25\u20132,50) haddehane pinyon standlar\u0131 i\u00e7in kavrama \u015foku dinamiklerini yeterince yans\u0131tmaz. Haddehane di\u015fli standartlar\u0131 (ISO 14521 ve haddehane OEM spesifikasyonlar\u0131), kavrama \u015foku genli\u011fini saatteki kavrama say\u0131s\u0131 ve di\u015fli sisteminin burulma do\u011fal frekans\u0131yla birle\u015ftiren bir \"dinamik kavrama fakt\u00f6r\u00fc\" kullan\u0131r; bu da haddehane konfig\u00fcrasyonuna ve \u00fcr\u00fcn kar\u0131\u015f\u0131m\u0131na ba\u011fl\u0131 olarak kaba haddeleme standlar\u0131 i\u00e7in KA_eff = 2,0\u20133,5 aras\u0131nda etkili bir hizmet fakt\u00f6r\u00fc \u00fcretir. Korea Ever-Power, pinyon stand\u0131 helisel di\u015fli spesifikasyonunu onaylamadan \u00f6nce haddehane konfig\u00fcrasyonunu, haddeleme program\u0131n\u0131 ve bilinen kavrama kuvveti verilerini talep eder.<\/div>\n

Ya\u011f Filmi Kovanl\u0131 Yataklar \u2014 Helisel Di\u015fli Spesifikasyonunu Neden De\u011fi\u015ftiriyorlar?<\/h2>\n

\"Ya\u011f<\/p>\n

B\u00fcy\u00fck mod\u00fcll\u00fc pinyon stand\u0131 helisel di\u015fli<\/strong> \u2014 M32, 42CrMo4 ind\u00fcksiyonla sertle\u015ftirilmi\u015f, ya\u011f filmi (hidrodinamik kovan) yataklar\u0131na monte edilmi\u015ftir. Kovan yata\u011f\u0131, t\u00fcm merdane ay\u0131rma kuvvetini (a\u011f\u0131r levha haddehanelerinde 5.000\u201315.000 kN'ye kadar) destekler ve her haddelenmi\u015f par\u00e7an\u0131n ba\u015flang\u0131c\u0131ndaki ve sonundaki k\u0131sa d\u00fc\u015f\u00fck h\u0131z d\u00f6nemi de dahil olmak \u00fczere t\u00fcm haddeleme h\u0131zlar\u0131nda ya\u011f filmi b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumal\u0131d\u0131r.<\/p>\n

Ya\u011f Filmi Yataklar\u0131ndan Kaynaklanan Minimum H\u0131z S\u0131n\u0131rlamas\u0131<\/h3>\n

Pinyon di\u015flilerinde kullan\u0131lan ya\u011f filmi kapl\u0131 yataklar hidrodinamiktir; ya\u011f filmi, yatak i\u00e7indeki milin d\u00f6n\u00fc\u015f\u00fcyle \u200b\u200bolu\u015fur. Minimum mil y\u00fczey h\u0131z\u0131n\u0131n alt\u0131nda (tipik olarak mil yata\u011f\u0131nda 0,3\u20130,8 m\/s), ya\u011f filmi bozulur ve yatakta metal-metal temas\u0131 meydana gelir. Bu minimum h\u0131z k\u0131s\u0131tlamas\u0131n\u0131n pinyon di\u015flisi i\u00e7in do\u011frudan bir sonucu vard\u0131r. helisel di\u015fli<\/strong>: De\u011firmen minimum merdane h\u0131z\u0131n\u0131n alt\u0131nda \u00e7al\u0131\u015famaz ve haddeleme, i\u015f par\u00e7as\u0131 bo\u015flukta iken durmamal\u0131d\u0131r (bu, merdane ay\u0131rma kuvveti alt\u0131nda yata\u011f\u0131n kurumas\u0131na neden olur). D\u00fc\u015f\u00fck h\u0131zl\u0131 kavrama - par\u00e7an\u0131n yava\u015f\u00e7a girmesine izin vermek i\u00e7in merdane h\u0131z\u0131n\u0131n azalt\u0131ld\u0131\u011f\u0131 i\u015flem - minimum ya\u011f filmi h\u0131z\u0131yla s\u0131n\u0131rl\u0131d\u0131r ve bu da haddeleme program\u0131n\u0131 ve de\u011firmenin \u00fcretebilece\u011fi \u00fcr\u00fcn kal\u0131nl\u0131k aral\u0131\u011f\u0131n\u0131 etkileyen minimum bir kavrama h\u0131z\u0131 olu\u015fturur.<\/p>\n

Yatak Y\u00fck Da\u011f\u0131l\u0131m\u0131 ve Di\u015fli Di\u015f Y\u00fck\u00fc<\/h3>\n

(S\u0131f\u0131r bo\u015flu\u011fa kadar \u00f6n y\u00fckleme yap\u0131labilen) rulmanl\u0131 yataklar\u0131n aksine, ya\u011f filmi kovanl\u0131 yataklar\u0131n sonlu bir \u00e7al\u0131\u015fma bo\u015flu\u011fu vard\u0131r (tipik olarak radyal olarak 0,05\u20130,20 mm). Bu bo\u015fluk, giri\u015f pinyon milinin yatak i\u00e7inde esneyebilece\u011fi ve giri\u015f ile \u00e7\u0131k\u0131\u015f aras\u0131ndaki merkez mesafesini de\u011fi\u015ftirebilece\u011fi anlam\u0131na gelir. helisel di\u015fliler<\/strong> De\u011fi\u015fken kavrama y\u00fckleri alt\u0131nda. Korea Ever-Power, \u00f6zellikle bu y\u00fcke ba\u011fl\u0131 \u015faft sapmas\u0131n\u0131 telafi etmek i\u00e7in pinyon stand\u0131 helisel di\u015fli di\u015flerinde kur\u015fun ta\u00e7land\u0131rma (C_\u03b2 = 20\u201350 \u00b5m, bkz. Madde 46) belirtir; bu sayede, en k\u00f6t\u00fc kavrama \u015fok y\u00fck\u00fc alt\u0131nda yeterli y\u00fczey temas\u0131 sa\u011flan\u0131r ve y\u00fczey u\u00e7lar\u0131nda erken kasa ezilmesine neden olacak kenar yo\u011funla\u015fmas\u0131 \u00f6nlenir.<\/p>\n

Pinyon Standl\u0131 Helisel Di\u015fliler i\u00e7in Malzeme ve Mod\u00fcl Se\u00e7imi<\/h2>\n
\n\n\n\n\n\n\n\n\n
De\u011firmen Tipi<\/th>\nMod\u00fcl Mn<\/th>\nY\u00fcz Geni\u015fli\u011fi b<\/th>\nMalzeme<\/th>\nIs\u0131l \u0130\u015flem<\/th>\nTipik \u00c7\u0131k\u0131\u015f Torku<\/th>\n<\/tr>\n<\/thead>\n
S\u0131cak \u015ferit bitirme stand\u0131<\/td>\nM20\u2013M30<\/td>\n300\u2013500 mm<\/td>\n17CrNiMo6<\/td>\nKarb\u00fcrlenmi\u015f HRC 58\u201362<\/td>\n500.000\u20132.000.000 N\u00b7m her bir destek aya\u011f\u0131 i\u00e7in<\/td>\n<\/tr>\n
S\u0131cak \u015feritli kaba i\u015f\u00e7ilik stand\u0131<\/td>\nM32\u2013M50<\/td>\n500\u2013800 mm<\/td>\n42CrMo4 veya 17CrNiMo6<\/td>\n\u0130nd\u00fcksiyon HRC 50\u201355 veya karb\u00fcrlenmi\u015f<\/td>\n1.000.000\u20135.000.000 N\u00b7m\/ayakl\u0131k<\/td>\n<\/tr>\n
Plakal\u0131 freze (tekli tezgah)<\/td>\nM40\u2013M60<\/td>\n600\u20131.000 mm<\/td>\n42CrMo4<\/td>\n\u0130nd\u00fcksiyon HRC 50\u201355<\/td>\n2.000.000\u201310.000.000 N\u00b7m<\/td>\n<\/tr>\n
\u00c7ubuk ve \u00e7ubuk haddehanesi (k\u00fc\u00e7\u00fck b\u00f6l\u00fcm)<\/td>\nM16\u2013M24<\/td>\n200\u2013400 mm<\/td>\n17CrNiMo6<\/td>\nKarb\u00fcrlenmi\u015f HRC 58\u201362<\/td>\n50.000\u2013500.000 N\u00b7m<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Levha frezesi di\u015fli sehpas\u0131 i\u00e7in helisel di\u015fliler<\/strong> M40\u2013M60'ta, 1.500\u20132.500 mm'lik ham kesit \u00e7ap\u0131, herhangi bir karb\u00fcrleme s\u0131n\u0131f\u0131 \u00e7eli\u011fin sertle\u015fme derinli\u011fini a\u015fmaktad\u0131r \u2014 17CrNiMo6, yakla\u015f\u0131k 500 mm \u00e7apa kadar olan kesitlerde g\u00fcvenilir bir \u015fekilde karb\u00fcrleme yapmaktad\u0131r. Z = 25 olan M50'de, ad\u0131m \u00e7ap\u0131 yakla\u015f\u0131k 1.330 mm ve ham \u00e7ap yakla\u015f\u0131k 1.400\u20131.500 mm'dir. Bu kesit boyutu, tek pratik \u0131s\u0131l i\u015flem yolu olarak 42CrMo4 ind\u00fcksiyon sertle\u015ftirmesini (sadece di\u015f y\u00fczeyini sertle\u015ftirerek, \u00e7ekirde\u011fi QT HB 280\u2013320'de b\u0131rakmay\u0131) gerektirir. Elde edilen \u03c3_H limiti (820\u2013950 MPa), karb\u00fcrlenmi\u015f olana (1.600\u20131.800 MPa) g\u00f6re daha d\u00fc\u015f\u00fck olsa da, daha sert QT \u00e7ekirde\u011fi, nispeten k\u0131r\u0131lgan y\u00fcksek karbonlu y\u00fczeye sahip karb\u00fcrlenmi\u015f bir kasaya k\u0131yasla, darbe \u015foku etkilerinden kaynaklanan \u00e7atlak yay\u0131lmas\u0131na daha etkili bir \u015fekilde diren\u00e7 g\u00f6sterdi\u011fi i\u00e7in, darbe \u015foku torklar\u0131ndaki statik e\u011filme dayan\u0131m\u0131 asl\u0131nda daha iyi korunmaktad\u0131r.<\/p>\n

\u00dcniversal Mil Ba\u011flant\u0131s\u0131 \u2014 Pinyon Stand\u0131 ve \u0130\u015f Silindiri Aras\u0131ndaki Aray\u00fcz<\/h2>\n

Pinyon stand\u0131n\u0131n \u00e7\u0131k\u0131\u015f milleri, \u00fcniversal miller (kardan milleri veya di\u015fli milleri olarak da adland\u0131r\u0131l\u0131r) arac\u0131l\u0131\u011f\u0131yla i\u015fleme silindiri boyunlar\u0131na ba\u011flan\u0131r. Bu esnek kaplinler, pinyon stand\u0131 \u00e7\u0131k\u0131\u015f mili merkez hatt\u0131 ile silindir boynu merkez hatt\u0131 aras\u0131ndaki a\u00e7\u0131sal sapmay\u0131 telafi eder; bu sapma, farkl\u0131 \u00fcr\u00fcn kal\u0131nl\u0131klar\u0131 i\u00e7in silindir aral\u0131\u011f\u0131 a\u00e7\u0131kl\u0131\u011f\u0131 de\u011fi\u015ftik\u00e7e de\u011fi\u015fir. \u00dcniversal mil, hem haddeleme torkunu hem de kavrama \u015fokunu i\u015fleme silindirine iletirken, \u00b13\u201315\u00b0 a\u00e7\u0131sal sapmaya izin verir. Pinyon stand\u0131 Korea Ever-Power taraf\u0131ndan tedarik edilmektedir. helisel di\u015fli<\/strong> \u00dcretim \u00f6ncesinde, evrensel mil flan\u015f\u0131 ba\u011flant\u0131 boyutlar\u0131na g\u00f6re boyutland\u0131r\u0131lm\u0131\u015f ve uygun hale getirilmi\u015f par\u00e7alar kullan\u0131larak, \u00e7\u0131k\u0131\u015f mili \u00e7ap\u0131n\u0131n ve flan\u015f c\u0131vata dairesinin m\u00fc\u015fterinin mil spesifikasyonuyla uyumlu oldu\u011fu teyit edilir.<\/p>\n

Korea Ever-Power \u2014 Haddehane Pinyon Stand\u0131 Helisel Di\u015fli Tedarik\u00e7isi<\/h2>\n

\"Korea<\/p>\n

Korea Ever-Power firmas\u0131n\u0131n haddehane di\u015fli sehpas\u0131 imalat\u0131 ve son kontrol\u00fc. helisel di\u015fli<\/strong> \u2014 M32, y\u00fcz geni\u015fli\u011fi 600 mm, 42CrMo4 ind\u00fcksiyonla sertle\u015ftirilmi\u015f HRC 52. Sipari\u015f dok\u00fcman\u0131nda, darbe dayan\u0131m\u0131 fakt\u00f6r\u00fc (bu kaba i\u015fleme tezgah\u0131 i\u00e7in KA_eff = 2,5) ve \u00f6n bombe (man\u015fon yatak deformasyon telafisi i\u00e7in C_\u03b2 = 35 \u00b5m) onaylanm\u0131\u015ft\u0131r.<\/p>\n

Korea Ever-Power \u00fcretiyor helisel kesimli di\u015fliler<\/strong> M16'dan M50'ye kadar, 200-1.000 mm y\u00fcz geni\u015fliklerinde, 17CrNiMo6 karb\u00fcrlenmi\u015f (M16-M32) ve 42CrMo4 ind\u00fcksiyonla sertle\u015ftirilmi\u015f (M32-M50+) haddehane pinyon standlar\u0131 i\u00e7in. S\u0131k\u0131\u015ft\u0131rma \u015foku servis fakt\u00f6r\u00fc, kur\u015fun bombeli\u011fi spesifikasyonu ve s\u0131k\u0131\u015ft\u0131rma tepe torkunda statik e\u011filme kontrol\u00fc, sipari\u015f dok\u00fcman\u0131nda standart olarak yer almaktad\u0131r. Do\u011frudan helisel di\u015fli \u00fcreticisi<\/a>Korea Ever-Power ayr\u0131ca, do\u011frulanm\u0131\u015f di\u015fli analiz\u00f6r\u00fc \u00f6l\u00e7\u00fcmleri ve \u00fc\u00e7 di\u015flinin de e\u015fle\u015fmesinin onaylanmas\u0131yla birlikte, dengeli y\u00fck payla\u015f\u0131m\u0131 i\u00e7in gerekli olan komple e\u015fle\u015ftirilmi\u015f seti (giri\u015f pinyonu + iki \u00e7\u0131k\u0131\u015f pinyonu) de \u00fcretmektedir. Daha fazla bilgi i\u00e7in inceleyin. helisel di\u015fli \u00fcr\u00fcn yelpazesi<\/a> Haddehane ve a\u011f\u0131r sanayi uygulamalar\u0131 i\u00e7in.<\/p>\n

S\u0131k\u00e7a Sorulan Sorular<\/h2>\n
Bu kadar b\u00fcy\u00fck mod\u00fcllerde haddehane pinyon tezgahlar\u0131nda neden d\u00fcz di\u015fliler yerine helisel di\u015fliler kullan\u0131l\u0131r?<\/strong><\/p>\n

M32\u2013M50'de ve 0,5\u201310 m\/s hat h\u0131z\u0131 aral\u0131\u011f\u0131nda, d\u00fcz di\u015fli bir \u00e7ark\u0131n \u03b5_\u03b1 = 1,2\u20131,6 (enine temas oran\u0131) de\u011ferine sahip olaca\u011f\u0131 anlam\u0131na gelir; yani her bir di\u015f \u00e7ifti, tekli ve \u00e7iftli temas aras\u0131ndaki ge\u00e7i\u015flerde torkun tamam\u0131n\u0131 k\u0131sa s\u00fcreli\u011fine tek ba\u015f\u0131na ta\u015f\u0131r. 2,5 kat nominal de\u011ferde kavrama \u015fokuyla 2.000.000 N\u00b7m tork ileten bir kaba i\u015fleme tezgah\u0131 i\u00e7in, tekli temas an\u0131ndaki anl\u0131k di\u015f kuvveti muazzam olacakt\u0131r. helisel di\u015fli<\/strong> \u03b2 = 15\u201320\u00b0 ve 600 mm y\u00fcz geni\u015fli\u011fi ile \u03b5_\u03b1'ya ek olarak \u03b5_\u03b2 = 1,0\u20131,3 elde edilir, bu nedenle a\u011f d\u00f6ng\u00fcs\u00fcndeki hi\u00e7bir moment, ayn\u0131 anda \u03b5_\u03b1 + \u03b5_\u03b2 di\u015f \u00e7iftinden daha az\u0131 taraf\u0131ndan ta\u015f\u0131nmaz. Bu y\u00fck payla\u015f\u0131m\u0131n\u0131n nedeni budur. helisel di\u015fliler<\/strong> Modern haddehanelerin t\u00fcm pinyon standlar\u0131nda d\u00fcz di\u015flilerin yerini yeni di\u015fliler alm\u0131\u015ft\u0131r: daha yumu\u015fak kuvvet ge\u00e7i\u015fi, kavrama \u015fokunun amplifikasyonunu ve tahrik sisteminde hasara neden olan burulma rezonans\u0131 uyar\u0131m\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/p>\n<\/div>\n

Bir haddehane pinyon stand\u0131 helisel di\u015flisinin tipik kullan\u0131m \u00f6mr\u00fc ne kadard\u0131r?<\/strong><\/p>\n

Saatte 120 di\u015f a\u00e7ma i\u015flemiyle s\u00fcrekli s\u0131cak \u015ferit \u00fcretiminde kullan\u0131lan, iyi tan\u0131mlanm\u0131\u015f 42CrMo4 ind\u00fcksiyonla sertle\u015ftirilmi\u015f kaba i\u015fleme pinyon di\u015flisi (M40, HRC 52), di\u015f a\u015f\u0131nmas\u0131 veya yorulma nedeniyle de\u011fi\u015ftirilmesi gerekmeden \u00f6nce yakla\u015f\u0131k 5-10 y\u0131l hizmet \u00f6mr\u00fcne ula\u015f\u0131r. Birincil a\u015f\u0131nma mekanizmas\u0131, (s\u0131zd\u0131rmaz muhafazalara ra\u011fmen) pinyon di\u015flisi g\u00f6vdesine giren ve di\u015fli ya\u011f\u0131n\u0131 kirleten oksit tabakas\u0131 ve de\u011firmen pulu par\u00e7ac\u0131klar\u0131ndan kaynaklanan a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nmad\u0131r. 17CrNiMo6 karb\u00fcrlenmi\u015f pinyon di\u015flisi helisel di\u015fliler<\/strong> (Daha k\u00fc\u00e7\u00fck mod\u00fcller olan M16\u2013M24'te, son i\u015flem standlar\u0131 i\u00e7in) do\u011fru ya\u011flama ile genellikle 8\u201315 y\u0131l hizmet \u00f6mr\u00fc elde edilir. Is\u0131rma \u015foku hasar\u0131 (di\u015f k\u00f6k\u00fc b\u00fck\u00fclme yorgunlu\u011fu, d\u00f6ng\u00fcsel a\u015f\u0131r\u0131 y\u00fcklenme olaylar\u0131ndan kaynaklan\u0131r), Hertz temas yorgunlu\u011fundan daha bask\u0131n yorgunluk mekanizmas\u0131d\u0131r; bu nedenle, pinyon stand\u0131n\u0131 belirleyen \u015fey, \u0131s\u0131rma torkundaki statik b\u00fck\u00fclme kontrol\u00fcd\u00fcr. helisel di\u015fli<\/strong> Belirtilen yuvarlanma torkunda yorulma temas gerilimi kontrol\u00fcnden daha y\u00fcksek bir spesifikasyon.<\/p>\n<\/div>\n

Bir pinyon stand\u0131ndaki \u00fc\u00e7 di\u015fli (giri\u015f pinyonu + iki \u00e7\u0131k\u0131\u015f di\u015flisi) e\u015fle\u015fen bir set olarak tedarik edilebilir mi ve e\u015fle\u015fmenin \u00f6nemi nedir?<\/strong><\/p>\n

Evet \u2014 Korea Ever-Power pinyon stand\u0131 tedarik ediyor. helisel di\u015fli<\/strong> (\u00dc\u00e7 veya d\u00f6rt di\u015flinin tamam\u0131) t\u00fcm di\u015flilerin birbirine ge\u00e7meleri aras\u0131nda do\u011frulanm\u0131\u015f ad\u0131m s\u00fcreklili\u011fine sahip e\u015fle\u015ftirilmi\u015f bir set olarak g\u00f6nderilir. E\u015fle\u015ftirme \u00f6nemlidir \u00e7\u00fcnk\u00fc: (1) iki \u00e7\u0131k\u0131\u015f di\u015flisinin giri\u015f pinyonuna g\u00f6re biraz farkl\u0131 ad\u0131m hatalar\u0131 varsa, bir silindir di\u011ferinden biraz daha h\u0131zl\u0131 d\u00f6ner - bu da yuvarlanma bo\u015flu\u011funda i\u015f par\u00e7as\u0131n\u0131 b\u00fcken ve \u015fekil kusuru olu\u015fturan \u00e7apraz silindir e\u011frili\u011fine neden olur; (2) e\u015fit tork da\u011f\u0131l\u0131m\u0131n\u0131 sa\u011flamak i\u00e7in iki \u00e7\u0131k\u0131\u015f di\u015flisinin e\u015fle\u015fen di\u015f kal\u0131nl\u0131\u011f\u0131na (giri\u015f pinyonuna e\u015fit bo\u015fluk) sahip olmas\u0131 gerekir - e\u015fle\u015fmeyen bir set, daha s\u0131k\u0131 ge\u00e7me yoluyla orant\u0131l\u0131 olarak daha fazla tork iletir ve bir di\u015fliyi a\u015f\u0131r\u0131 y\u00fckler. Korea Ever-Power, bir pinyon stand setindeki t\u00fcm di\u015flileri ayn\u0131 di\u015fli analiz cihaz\u0131nda \u00f6l\u00e7er ve sevkiyat \u00f6ncesinde her \u00e7ift i\u00e7in ad\u0131m fazlamas\u0131n\u0131 ve bo\u015flu\u011funu belgeler.<\/p>\n<\/div>\n

Haddehane di\u015fli stand\u0131nda hangi ya\u011flama sistemi kullan\u0131l\u0131r ve do\u011fru ya\u011f kalitesi nedir?<\/strong><\/p>\n

Haddehane pinyon di\u015flilerinde sirk\u00fclasyonlu ya\u011flama sistemi kullan\u0131l\u0131r (s\u0131\u00e7ramal\u0131 veya ya\u011f banyolu sistem de\u011fil) \u2014 ya\u011f, merkezi bir rezervuardan her di\u015fli a\u011f\u0131 i\u00e7in yakla\u015f\u0131k 3\u201310 L\/dakika h\u0131zla pompalan\u0131r, 10\u201325 \u00b5m'ye kadar filtrelenir ve di\u015fli a\u011f\u0131 giri\u015f b\u00f6lgesine y\u00f6nlendirilmi\u015f nozullar arac\u0131l\u0131\u011f\u0131yla enjekte edilir. Ayn\u0131 ya\u011f devresi genellikle pinyon di\u015flisine hizmet eder. helisel di\u015fliler<\/strong>Mil ba\u011flant\u0131lar\u0131 ve bur\u00e7lu yataklar. Ya\u011f s\u0131n\u0131f\u0131: A\u015f\u0131nma \u00f6nleyici ve k\u00f6p\u00fck \u00f6nleyici katk\u0131 maddeleri i\u00e7eren ISO VG 220\u2013320 mineral di\u015fli ya\u011f\u0131, \u00e7o\u011fu haddehane pinyon stand\u0131 uygulamas\u0131 i\u00e7in standartt\u0131r. Haddehane y\u00fcksek mukavemetli \u00e7elikleri i\u015fledi\u011finde (daha y\u00fcksek kavrama \u015foku zirveleri \u00fcreten) art\u0131r\u0131lm\u0131\u015f a\u015f\u0131nma \u00f6nleyici pakete sahip a\u011f\u0131r hizmet form\u00fclasyonlar\u0131 belirtilir. Ya\u011f s\u0131cakl\u0131\u011f\u0131 kontrol\u00fc \u00f6nemlidir \u2014 yeterli ak\u0131\u015f\u0131 sa\u011flamak i\u00e7in ya\u011f, filtre ve pompada 30\u201335\u00b0C'nin \u00fczerinde, ancak yeterli EHL film kal\u0131nl\u0131\u011f\u0131n\u0131 korumak i\u00e7in di\u015fli a\u011f\u0131nda 55\u201360\u00b0C'nin alt\u0131nda olmal\u0131d\u0131r.<\/p>\n<\/div>\n

\n

Haddehane Pinyon Stand\u0131 Helisel Di\u015fli Tak\u0131m\u0131 Hakk\u0131nda Bilgi Talebi<\/h2>\n

L\u00fctfen de\u011firmen tipinizi, mod\u00fcl\u00fcn\u00fcz\u00fc, merdane h\u0131z\u0131n\u0131z\u0131, haddeleme torkunuzu ve bilinen darbe \u015foku verilerinizi belirtin. Korea Ever-Power, etkin hizmet fakt\u00f6r\u00fcn\u00fc hesaplar, malzeme ve \u0131s\u0131l i\u015flemi onaylar ve di\u015fli analiz\u00f6r\u00fc dok\u00fcmantasyonu ve e\u015fle\u015ftirme sertifikas\u0131 ile birlikte eksiksiz e\u015fle\u015ftirilmi\u015f seti sa\u011flar.<\/p>\n

Pinyon Stand Di\u015flisi Sorgulama Talebi<\/a>
\nHelisel Di\u015fli \u00dcr\u00fcn Yelpazesi<\/a><\/div>\n

M16\u2013M50 \u00b7 E\u015fle\u015ftirilmi\u015f set (3 veya 4 vites) \u00b7 42CrMo4 emme \u00b7 17CrNiMo6 karb\u00fcrlenmi\u015f \u00b7 Is\u0131rma \u015foku KA_eff \u00b7 Kur\u015fun ta\u00e7land\u0131rma \u00b7 Minimum sipari\u015f miktar\u0131 1 set<\/p>\n<\/div>\n

Edit\u00f6r: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

\u00c7elik Haddehanelerinde Kullan\u0131lan Helisel Di\u015fli \u00c7arklar - S\u0131k\u0131\u015ft\u0131rma \u015eoku, Ya\u011f Filmi Yataklar\u0131 ve B\u00fcy\u00fck Mod\u00fcl Tasar\u0131m\u0131 Pinyon \u00e7ark\u0131, \u00e7elik end\u00fcstrisindeki en yap\u0131sal olarak zorlu helisel di\u015fli \u00e7ark uygulamas\u0131d\u0131r; bunun nedeni en y\u00fcksek s\u00fcrekli torku iletmesi de\u011fil, s\u0131cak \u00e7elik k\u00fct\u00fc\u011f\u00fcn\u00fcn i\u00e7eri girmesiyle olu\u015fan s\u0131k\u0131\u015ft\u0131rma \u015foku olay\u0131d\u0131r. [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[3082],"tags":[],"class_list":["post-2402","post","type-post","status-publish","format-standard","hentry","category-helical-gears"],"_links":{"self":[{"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/posts\/2402","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/comments?post=2402"}],"version-history":[{"count":2,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/posts\/2402\/revisions"}],"predecessor-version":[{"id":2404,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/posts\/2402\/revisions\/2404"}],"wp:attachment":[{"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/media?parent=2402"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/categories?post=2402"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/helicalcutgears.top\/tr\/wp-json\/wp\/v2\/tags?post=2402"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}