{"id":2020,"date":"2026-04-10T06:51:53","date_gmt":"2026-04-10T06:51:53","guid":{"rendered":"https:\/\/helicalcutgears.top\/?post_type=product&p=2020"},"modified":"2026-04-10T06:51:53","modified_gmt":"2026-04-10T06:51:53","slug":"ground-helical-gears-precision-ground-15-and-1931-for-smooth-high-load-transmission","status":"publish","type":"product","link":"https:\/\/helicalcutgears.top\/tr\/product\/ground-helical-gears-precision-ground-15-and-1931-for-smooth-high-load-transmission\/","title":{"rendered":"Ta\u015flanm\u0131\u015f Helisel Di\u015fliler \u2014 P\u00fcr\u00fczs\u00fcz ve Y\u00fcksek Y\u00fck Aktar\u0131m\u0131 i\u00e7in Hassas Ta\u015flanm\u0131\u015f 15\u00b0 ve 19\u00b031\u2032"},"content":{"rendered":"
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Helisel Di\u015fli \u00c7ark\u0131 - Genel Bak\u0131\u015f<\/h2>\n

A zemin helezon di\u015flisi<\/strong> bir helisel kesme di\u015flisi<\/strong> Di\u015flerin yan y\u00fczeyleri, kesme veya \u015fekillendirme i\u015fleminden sonra, kesildi\u011fi haliyle b\u0131rak\u0131lmak yerine, son i\u015flem olarak ta\u015flanm\u0131\u015ft\u0131r. Ta\u015flama, freze veya \u015fekillendirme kesicisinin b\u0131rakt\u0131\u011f\u0131 tak\u0131m izlerini giderir ve kesme i\u015flemi s\u0131ras\u0131nda olu\u015fan di\u015f profili ve hatvesindeki k\u00fc\u00e7\u00fck hatalar\u0131 d\u00fczeltir. Sonu\u00e7 olarak, daha p\u00fcr\u00fczs\u00fcz bir di\u015f y\u00fczeyi elde edilir (tipik olarak Ra 0,4\u20130,8 \u00b5m, iyi frezelenmi\u015f bir di\u015fli i\u00e7in Ra 1,6\u20133,2 \u00b5m'ye k\u0131yasla), bu da e\u015fle\u015fen di\u015fler aras\u0131ndaki kayma s\u00fcrt\u00fcnmesini azalt\u0131r, \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr ve d\u00f6ng\u00fcsel y\u00fckleme alt\u0131nda yorulma \u00f6mr\u00fcn\u00fc uzat\u0131r.<\/p>\n

\"Yer<\/p>\n

Korea Ever-Power Worm Gear Co.,Ltd \u00fcretmektedir. zemin helisel di\u015fliler<\/strong> in two standard helix angle variants: 15\u00b0 and 19\u00b031′. Both are available in left-hand and right-hand configurations. The 15\u00b0 series is designed as a direct substitute for straight spur gears in applications where the existing shaft geometry already suits the small amount of axial force a 15\u00b0 helix produces. The 19\u00b031′ series is matched to run with gear racks of the same helix angle, covering applications in linear motion systems, machine tool tables, and positioning drives where the rack-and-pinion combination must engage smoothly without lead error. Replacement configurations compatible with standard metric precision gear catalogs are available \u2014 provide your existing part number or drawing for a cross-reference.<\/p>\n

Teknik \u00d6zellikler<\/h2>\n

A\u015fa\u011f\u0131daki referans spesifikasyonu, Mod\u00fcl 1, 100 di\u015fli, sol el ta\u015flanm\u0131\u015f helisel di\u015fli serisi i\u00e7in ge\u00e7erlidir. Korea Ever-Power bu tasar\u0131m\u0131 sa\u011f el konfig\u00fcrasyonunda da sunmaktad\u0131r; e\u015fle\u015ftirilmi\u015f bir \u00e7ift z\u0131t y\u00f6nl\u00fc di\u015fli, iki paralel mili z\u0131t y\u00f6nlerde d\u00f6nd\u00fcrecektir. \u00d6zel di\u015f say\u0131s\u0131, delik \u00e7ap\u0131 ve g\u00f6bek boyutlar\u0131 talep \u00fczerine temin edilebilir.<\/p>\n

Mod\u00fcl 1, 100 Di\u015fli, Sol El, Ta\u015flanm\u0131\u015f Helisel Di\u015fli \u2014 Referans Verileri<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDe\u011fer<\/th>\n<\/tr>\n
Delik Tipi<\/strong><\/td>\nZemin<\/td>\n<\/tr>\n
Enine Mod\u00fcl<\/strong><\/td>\n1<\/td>\n<\/tr>\n
Di\u015f say\u0131s\u0131<\/strong><\/td>\n100<\/td>\n<\/tr>\n
Sarmal\u0131n Y\u00f6n\u00fc<\/strong><\/td>\nSol El<\/td>\n<\/tr>\n
\u015eekil<\/strong><\/td>\nS1<\/td>\n<\/tr>\n
Delik (A)<\/strong><\/td>\n15,0 mm<\/td>\n<\/tr>\n
G\u00f6bek \u00c7ap\u0131 (B)<\/strong><\/td>\n50,0 mm<\/td>\n<\/tr>\n
Ad\u0131m \u00c7ap\u0131 (C)<\/strong><\/td>\n100,00 mm<\/td>\n<\/tr>\n
D\u0131\u015f \u00c7ap (D)<\/strong><\/td>\n102,00 mm<\/td>\n<\/tr>\n
Y\u00fcz Geni\u015fli\u011fi (E)<\/strong><\/td>\n8,0 mm<\/td>\n<\/tr>\n
G\u00f6bek Geni\u015fli\u011fi (F)<\/strong><\/td>\n10,0 mm<\/td>\n<\/tr>\n
Toplam Uzunluk (G)<\/strong><\/td>\n18,00 mm<\/td>\n<\/tr>\n
Helis A\u00e7\u0131s\u0131<\/strong><\/td>\n21\u00b030′<\/td>\n<\/tr>\n
Bas\u0131n\u00e7 A\u00e7\u0131s\u0131<\/strong><\/td>\n20\u00b0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Ta\u015flama ve frezeleme y\u00f6ntemiyle \u00fcretilen helisel di\u015fli \u00e7arklar aras\u0131ndaki fark pratikte ne anlama geliyor?<\/h2>\n

Hem t\u0131rt\u0131kl\u0131 hem de \u00f6\u011f\u00fct\u00fclm\u00fc\u015f helisel kesimli di\u015fliler<\/strong> Ayn\u0131 ham maddeden ve ayn\u0131 di\u015f formundan ba\u015flasalar da, \u00fcretim s\u00fcreci son a\u015famada farkl\u0131la\u015f\u0131r. Di\u015fli frezeleme, sonsuz di\u015fli tipi \u00e7ok di\u015fli bir kesici ile malzemeyi verimli bir \u015fekilde \u00e7\u0131kar\u0131r ve genel ama\u00e7l\u0131 di\u015fliler i\u00e7in standart i\u015flemdir. Ta\u015flama ise, di\u015fli frezelemenin geride b\u0131rakt\u0131\u011f\u0131 di\u015f profili ve hatve hatalar\u0131n\u0131 d\u00fczeltmek i\u00e7in a\u015f\u0131nd\u0131r\u0131c\u0131 tekerlekler kullan\u0131r. A\u015fa\u011f\u0131daki tablo, di\u015fli performans\u0131 i\u00e7in \u00f6nemli olan ayr\u0131nt\u0131 d\u00fczeyinde iki i\u015flem aras\u0131ndaki pratik farkl\u0131l\u0131klar\u0131 \u00f6zetlemektedir.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nDi\u015fli Helisel Di\u015fli<\/th>\nYer Helisel Di\u015flisi<\/th>\n<\/tr>\n
Di\u015f y\u00fczey kalitesi (Ra)<\/td>\n1,6\u20133,2 \u00b5m<\/td>\n0,4\u20130,8 \u00b5m<\/td>\n<\/tr>\n
ISO 1328 do\u011fruluk s\u0131n\u0131f\u0131 (tipik)<\/td>\nISO 7\u20139<\/td>\nISO 4\u20136<\/td>\n<\/tr>\n
\u0130zin verilen temas gerilimi (ayn\u0131 malzeme)<\/td>\nIl\u0131man<\/td>\nTa\u015flama i\u015fleminden kaynaklanan daha y\u00fcksek y\u00fczey b\u00fct\u00fcnl\u00fc\u011f\u00fc, \u00e7ukurla\u015fma ba\u015flang\u0131\u00e7 \u200b\u200bnoktalar\u0131n\u0131 azalt\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek h\u0131zda g\u00fcr\u00fclt\u00fc<\/td>\nH\u0131z artt\u0131k\u00e7a duyulabilir harmonik a\u011f tonu da artar.<\/td>\nDaha d\u00fc\u015f\u00fck a\u011f tonu; profil do\u011frulu\u011fu, iletim hatas\u0131 uyar\u0131m\u0131n\u0131 azalt\u0131r.<\/td>\n<\/tr>\n
Al\u0131\u015ft\u0131rma s\u00fcresi gereklidir<\/td>\nK\u0131smi y\u00fckte tipik olarak 40-100 saat.<\/td>\nDaha k\u0131sa veya hi\u00e7 yok \u2014 temas deseni ilk a\u011fdan itibaren do\u011fru.<\/td>\n<\/tr>\n
Birim maliyet<\/td>\nDaha d\u00fc\u015f\u00fck<\/td>\nDaha y\u00fcksek \u2014 ek i\u015flem ad\u0131m\u0131 maliyeti ve teslim s\u00fcresini art\u0131r\u0131r.<\/td>\n<\/tr>\n
Tipik uygulamalar<\/td>\nGenel end\u00fcstriyel tahrik sistemleri, d\u00fc\u015f\u00fck ila orta h\u0131z<\/td>\nTak\u0131m tezgahlar\u0131, servo s\u00fcr\u00fcc\u00fcler, t\u00fcrbin di\u015fli kutular\u0131, hassas \u00f6l\u00e7\u00fcm cihazlar\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\"D\u00fcz<\/p>\n

15\u00b0 vs 19\u00b031′ Helix Angle \u2014 Choosing the Right Series<\/h2>\n

Korea Ever-Power'da sunulan iki sarmal a\u00e7\u0131 se\u00e7ene\u011fi. zemin helezon di\u015flisi<\/strong> A\u00e7\u0131 serileri birbirinin yerine kullan\u0131lamaz; her biri belirli bir ba\u011flant\u0131 geometrisi i\u00e7in optimize edilmi\u015ftir. Belirli bir uygulama i\u00e7in yanl\u0131\u015f a\u00e7\u0131 serisinin se\u00e7ilmesi, a\u011fda bir hata olu\u015fmas\u0131na, g\u00fcr\u00fclt\u00fc seviyesinin artmas\u0131na ve y\u00fczey geni\u015fli\u011fi boyunca d\u00fczensiz y\u00fck da\u011f\u0131l\u0131m\u0131na neden olacakt\u0131r.<\/p>\n

15\u00b0 Ta\u015flanm\u0131\u015f Helisel Di\u015fli Serisi<\/h3>\n

15\u00b0 serisi, d\u00fcz di\u015fli \u00e7ark\u0131n yerine ge\u00e7ecek \u015fekilde tasarlanm\u0131\u015ft\u0131r. 15\u00b0 helis a\u00e7\u0131s\u0131, eksenel kuvvet bile\u015fenini k\u00fc\u00e7\u00fck tutar (yakla\u015f\u0131k 27% te\u011fetsel y\u00fcke kar\u015f\u0131l\u0131k gelir) ve bu da itme \u00f6n y\u00fcklemesi olmadan standart derin oluklu rulmanlarla y\u00f6netilebilir. Kademeli \u00e7apraz di\u015f temas\u0131, ayn\u0131 mod\u00fcl ve di\u015f say\u0131s\u0131na sahip d\u00fcz di\u015fli \u00e7arka k\u0131yasla \u00f6l\u00e7\u00fclebilir derecede daha d\u00fczg\u00fcn bir tork e\u011frisi ve daha d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fc seviyesi sa\u011flar. E\u015fle\u015ftirilmi\u015f bir \u00e7ift sol ve sa\u011f 15\u00b0 di\u015fli \u00e7ark, paralel \u00e7\u0131k\u0131\u015f millerini z\u0131t y\u00f6nlerde d\u00f6nd\u00fcr\u00fcr; bu da ters d\u00f6n\u00fc\u015f\u00fcn gerekli oldu\u011fu uygulamalar i\u00e7in uygundur. Enstr\u00fcman tahrikleri, hafif tak\u0131m tezgah\u0131 ba\u015fl\u0131klar\u0131 ve tezgah \u00fcst\u00fc hassas ekipmanlar i\u00e7in, 15\u00b0 ta\u015flanm\u0131\u015f seri, di\u015fli kutusu g\u00f6vdesi yeniden tasar\u0131m\u0131na gerek kalmadan d\u00fcz di\u015fli \u00e7arklardan kolay bir y\u00fckseltme yolu sunar.<\/p>\n

19\u00b031′ Ground Helical Gear Series<\/h3>\n

The 19\u00b031′ series is designed to mesh with gear racks manufactured to the same helix angle. This angle is a recognized standard in the precision gear rack industry \u2014 it was established so that the rack tooth form and the pinion tooth form, when both are ground to the same helix angle, produce a theoretically perfect involute contact. Machine tool table drives, gantry positioning systems, and robotic linear axes that use precision ground racks should use 19\u00b031′ ground pinions to achieve the smooth, low-backlash motion these applications demand. Mismatching the pinion angle with a standard 15\u00b0 series or an unhelical spur pinion on a 19\u00b031′ rack will introduce transmission error and shorten rack and pinion service life.<\/p>\n

Helisel Di\u015flilerde Ta\u015flama \u0130\u015fleminin Ba\u015fl\u0131ca Avantajlar\u0131<\/h2>\n
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\u2726 Daha Do\u011fru Di\u015f Profili<\/strong><\/p>\n

Hassas ta\u015flanm\u0131\u015f helisel di\u015fliler, i\u015flenmi\u015f veya kesilmi\u015f di\u015flilere g\u00f6re daha s\u0131k\u0131 bir di\u015f profili elde ederek daha d\u00fczg\u00fcn bir kavrama ve daha kontroll\u00fc hareket \u00e7\u0131k\u0131\u015f\u0131 sa\u011flar; bu da servo tahrikli eksenler ve alet iletim sistemleri i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n<\/div>\n

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\u2726 Daha Geni\u015f Malzeme Uyumlulu\u011fu<\/strong><\/p>\n

Ta\u015flama i\u015flemi, \u0131s\u0131l i\u015flemden sonra frezelenemeyen sertle\u015ftirilmi\u015f malzemeler \u00fczerinde etkilidir. Bu, di\u015flinin \u00f6nce karbonlama veya tam sertle\u015ftirme i\u015flemine tabi tutulabilece\u011fi, ard\u0131ndan nihai boyutlar\u0131na ta\u015flanabilece\u011fi anlam\u0131na gelir; bu da maksimum \u00e7ekirdek toklu\u011funu sert, a\u015f\u0131nmaya dayan\u0131kl\u0131 bir di\u015f y\u00fczeyiyle birle\u015ftirir.<\/p>\n<\/div>\n

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\u2726 Daha Y\u00fcksek Y\u00fck ve Tork Kapasitesi<\/strong><\/p>\n

Ground helical gears handle higher contact stresses than cut gears of equivalent size. The finer surface finish reduces asperity stress concentrations that nucleate pitting, allowing them to operate closer to the material’s fatigue strength limit in high-torque applications.<\/p>\n<\/div>\n

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\u2726 \u00c7al\u0131\u015ft\u0131rma S\u00fcresinin K\u0131salmas\u0131<\/strong><\/p>\n

Ta\u015flama a\u015famas\u0131nda temas deseni zaten optimize edildi\u011finden, ta\u015flanm\u0131\u015f helisel di\u015fliler genellikle tak\u0131ld\u0131ktan hemen sonra tam y\u00fckte \u00e7al\u0131\u015ft\u0131r\u0131labilir. Di\u015fli frezeleme y\u00f6ntemiyle \u00fcretilen di\u015fliler ise, tam y\u00fckte \u00e7al\u0131\u015fmadan \u00f6nce y\u00fcksek noktalar\u0131 d\u00fczeltmek i\u00e7in genellikle d\u00fc\u015f\u00fck y\u00fckte 40-100 saatlik bir al\u0131\u015ft\u0131rma s\u00fcresi gerektirir.<\/p>\n<\/div>\n<\/div>\n

\"helisel<\/p>\n

Hassas S\u0131n\u0131fland\u0131rma ve Muayene<\/h2>\n

Di\u015fli hassasiyeti, ISO 1328, AGMA 2000, DIN 3961 ve JIS B 1702 dahil olmak \u00fczere uluslararas\u0131 standartlarla belirlenir. Bu standartlar, toplam profil hatas\u0131, hatve hatas\u0131, ad\u0131m sapmas\u0131 ve sal\u0131n\u0131m i\u00e7in tolerans aral\u0131klar\u0131n\u0131 tan\u0131mlar. Korea Ever-Power zemin helisel di\u015fliler<\/strong> \u00dcr\u00fcnlerimiz standart olarak ISO 1328 s\u0131n\u0131f 5-6'ya g\u00f6re \u00fcretilmekte olup, en y\u00fcksek hassasiyet gerektiren uygulamalar i\u00e7in talep \u00fczerine ISO s\u0131n\u0131f 4 de temin edilebilmektedir.<\/p>\n