제품 설명
LYMC Custom Heavy Duty Machine Parts Kiln Girth Gear Heat Treatment Helical Gear
We can produce large forged and cast gears according to customer’s drawings.
According to customer requirements, we can also carry out
Gear grinding, surface hardening, carburizing and quenching, nitriding and quenching, etc.
1. 기준: DIN; GB, GOST, AISI, etc.
2. 인증: ISO9001, Form E, Form A, CO
3.Report: Material Report; Hardness Report; UT/MT Report; Dimensions checking report; Mechanical Property Test Report
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재료 |
강철 |
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구조 |
Forging,casting |
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Type of gear |
Spur gear |
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열처리 |
Quenching and tempering |
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프로세스 |
Forging, rough machining, QT, finish machining |
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Precision of gear |
Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9 |
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점검 |
Raw material inspection, UT,physical property test,dimension inspect |
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애플리케이션 |
Mining machinery, mill, kiln and other equipment |
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Other Products:
Product Process:
애플리케이션:
Gear Products:
About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing ,Gear and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.
Our Service:
자주 묻는 질문(FAQ):
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
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| 애플리케이션: | Motor, Machinery, Marine, Agricultural Machinery, Mining, Petroleum, Automatic,Excavator,Crane, |
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| 경도: | 경화된 치아 표면 |
| 기어 위치: | 외부 기어 |
| 제조 방법: | Cast Gear |
| 톱니 모양 부분 형태: | 스퍼 기어 |
| 재료: | 철 |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
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What is the purpose of using helical gears in power transmission?
Helical gears are commonly used in power transmission systems for various purposes. Here’s a detailed explanation of the purpose and advantages of using helical gears in power transmission:
- Smooth and Efficient Power Transfer: One of the primary purposes of using helical gears in power transmission is to achieve smooth and efficient transfer of power. The inclined tooth profile of helical gears allows for gradual and continuous engagement of teeth, minimizing shock loads and ensuring a more uniform distribution of force. This results in smoother power transmission with reduced noise, vibration, and wear.
- High Torque Transmission: Helical gears are known for their high torque-carrying capacity. The inclined teeth of helical gears enable a larger tooth contact area compared to other gear types such as spur gears. This increased tooth contact area allows helical gears to transmit higher torque, making them suitable for applications that require the transfer of large amounts of power, such as in industrial machinery, automotive drivetrains, and heavy-duty equipment.
- Variable Speed Ratios: Helical gears can be designed with different numbers of teeth and varying helix angles, allowing for a wide range of speed ratios. By selecting the appropriate combination of gears, the rotational speed and torque can be adjusted to meet the requirements of the power transmission system. This flexibility in speed ratios makes helical gears versatile in applications where variable speed control is necessary.
- Reduction of Noise and Vibration: The inclined tooth profile and gradual engagement of helical gears contribute to the reduction of noise and vibration in power transmission systems. Compared to spur gears, helical gears generate less noise and vibration due to their smoother meshing characteristics and improved load distribution. This makes helical gears particularly beneficial in applications where noise reduction and smooth operation are important considerations, such as in automotive transmissions and precision equipment.
- 컴팩트한 디자인: Helical gears can achieve high gear ratios within a relatively compact design. The inclined teeth of helical gears allow for more teeth to be in contact at any given time, enabling a higher gear ratio compared to spur gears of the same size. This compactness is advantageous when there are space constraints or when a smaller gear mechanism is desired without sacrificing performance or torque capacity.
- High Reliability and Durability: Helical gears are designed to distribute the load over multiple teeth, resulting in improved load-carrying capacity and enhanced gear strength. The inclined tooth profile allows for a larger contact area, reducing stress concentrations and increasing the gear’s resistance to wear and fatigue. These factors contribute to the high reliability and durability of helical gears, making them suitable for demanding power transmission applications that require long service life.
In summary, the purpose of using helical gears in power transmission is to achieve smooth and efficient power transfer, high torque transmission, variable speed control, noise and vibration reduction, compact design, and high reliability. These advantages make helical gears widely used in various industries, including automotive, manufacturing, energy, and many other applications that require reliable and efficient power transmission.
Can helical gears be used in precision manufacturing equipment?
Yes, helical gears can be used in precision manufacturing equipment, and they are often chosen for their specific advantages in such applications. Helical gears offer several features that make them suitable for precision manufacturing equipment. Here is a detailed explanation:
- Smooth and Precise Operation: Helical gears provide smooth and precise operation due to their gradual engagement of teeth. The helical tooth profile allows for gradual contact between mating gears, resulting in reduced noise, vibration, and backlash. The smooth operation is essential in precision manufacturing equipment where precise motion control and accuracy are required.
- High Load Capacity: Helical gears have high load-carrying capacity due to the larger contact area between the teeth compared to other gear types. This feature is beneficial in precision manufacturing equipment that may encounter heavy loads or high torque requirements. The increased load capacity ensures the gears can withstand the forces involved in precision machining or manufacturing processes.
- Efficiency: Helical gears can achieve high efficiency levels, especially when properly designed and manufactured. The helical tooth profile allows for efficient power transmission with minimal energy losses. In precision manufacturing equipment, high efficiency is desirable to maximize the utilization of input power and minimize heat generation.
- 컴팩트한 디자인: Helical gears have a compact design that allows for efficient use of space in precision manufacturing equipment. The helical gear configuration can provide a higher gear ratio in a smaller package compared to other gear types, making it suitable for equipment with limited space or complex layouts.
- Wide Range of Applications: Helical gears are versatile and can be used in various precision manufacturing equipment. They are commonly found in gearboxes, machine tools, milling machines, lathes, robotics, printing presses, and other equipment where precise motion control and high accuracy are required.
When using helical gears in precision manufacturing equipment, it is crucial to consider factors such as gear quality, material selection, lubrication, and proper alignment. High-quality gear manufacturing processes, accurate gear tooth profiles, and precise gear alignment are essential for achieving the desired precision and performance in manufacturing equipment.
Overall, helical gears are a popular choice in precision manufacturing equipment due to their smooth operation, high load capacity, efficiency, and compact design. Their versatility and ability to deliver precise motion control make them well-suited for various applications in precision manufacturing.
헬리컬 기어는 어떤 산업 분야에서 흔히 사용되나요?
헬리컬 기어는 다용도성과 유리한 특성 덕분에 다양한 산업 분야에서 널리 사용됩니다. 다음은 헬리컬 기어가 일반적으로 사용되는 산업 분야에 대한 자세한 설명입니다.
- 자동차 산업: 헬리컬 기어는 자동차 산업에서 광범위하게 사용됩니다. 변속기, 차동 장치 및 동력 전달 시스템에 사용되어 동력을 효율적으로 전달하고 원하는 기어비를 구현합니다. 헬리컬 기어는 차량의 소음과 진동을 줄이면서 부드럽고 안정적인 작동을 보장하는 데 도움을 줍니다.
- 산업 기계: 헬리컬 기어는 다양한 산업 분야의 산업 기계에 널리 사용됩니다. 기어박스, 컨베이어, 펌프, 압축기 및 평행축 간 동력 전달이 필요한 다양한 기계 시스템에 사용됩니다. 헬리컬 기어는 산업 응용 분야에서 안정적이고 효율적인 동작 제어를 제공합니다.
- 항공우주 및 방위산업: 항공우주 및 방위 산업에서는 다양한 분야에 헬리컬 기어를 활용합니다. 항공기 엔진, 헬리콥터 변속기, 미사일, 레이더 시스템 및 기타 중요 부품에서 헬리컬 기어를 찾아볼 수 있습니다. 헬리컬 기어는 항공우주 및 방위 시스템에서 안정적이고 정밀한 동작 제어를 보장하는 데 중요한 역할을 합니다.
- 발전: 헬리컬 기어는 터빈, 발전기, 풍력 터빈과 같은 발전 시스템에 사용됩니다. 터빈이나 발전기 축에서 전기 발전기로 회전 운동을 전달하여 효율적인 전력 생산에 기여합니다. 헬리컬 기어는 수력 발전소, 화력 발전소, 신재생 에너지 발전소의 발전 과정에서 필수적인 요소입니다.
- 로봇공학 및 자동화: 헬리컬 기어는 로봇 공학 및 자동화 시스템에 널리 사용됩니다. 로봇 팔, CNC 기계, 자동 조립 라인 및 기타 로봇 응용 분야에서 정확한 동작 제어와 동력 전달을 제공합니다. 헬리컬 기어는 로봇 시스템의 정밀한 위치 지정과 효율적인 작동을 가능하게 합니다.
- 공작기계: 공작기계 산업은 정밀한 동작 제어와 동력 전달을 위해 헬리컬 기어를 사용합니다. 헬리컬 기어는 밀링 머신, 선반, 기어 호빙 머신 및 기타 공작기계에 사용되며, 다양한 부품 생산에서 정밀한 절삭, 성형 및 가공 작업을 가능하게 합니다.
- 광업 및 건설: 헬리컬 기어는 광업 및 건설 산업의 고하중 작업에 매우 적합합니다. 광산 장비, 굴삭기, 불도저 및 고하중 조건에서 작동하고 안정적인 동력 전달이 요구되는 기타 기계에 사용됩니다. 헬리컬 기어는 광업 및 건설 현장의 까다로운 작업 환경을 효과적으로 견딜 수 있도록 도와줍니다.
- 석유 및 가스: 석유 및 가스 산업에서는 다양한 장비와 기계에 헬리컬 기어를 사용합니다. 펌프, 압축기, 시추 장비, 해양 플랫폼 등에서 헬리컬 기어를 찾아볼 수 있습니다. 헬리컬 기어는 석유 및 가스 탐사, 추출, 정제 과정에서 효율적인 동력 전달과 동작 제어를 가능하게 합니다.
- 인쇄 및 포장: 헬리컬 기어는 인쇄 및 포장 산업에 사용됩니다. 정밀한 동작 제어와 안정적인 동력 전달이 요구되는 인쇄기, 포장 기계 및 기타 장비에 사용됩니다. 헬리컬 기어는 정확한 정렬과 고품질 인쇄 및 포장 작업에 기여합니다.
- 섬유 산업: 섬유 산업에서 헬리컬 기어는 다양한 기계 및 장비에 사용됩니다. 방적기, 직조기, 섬유 가공 장비 등에서 찾아볼 수 있습니다. 헬리컬 기어는 정밀한 동작 제어와 동력 전달을 가능하게 하여 효율적인 섬유 생산에 기여합니다.
이는 헬리컬 기어를 흔히 사용하는 산업 분야의 몇 가지 예일 뿐입니다. 헬리컬 기어는 다용도성, 하중 지지력, 그리고 부드러운 작동 덕분에 안정적인 동력 전달과 정밀한 동작 제어가 필수적인 다양한 산업 분야의 수많은 응용 분야에 적합합니다.
editor by Dream 2024-05-16
