Tag Archives: motor gearbox conveyor

China Good quality F Series Parallel Shaft Electric Motor Gearbox for Screw Conveyor double reduction helical gearbox

Product Description

F Series Parallel Shaft Electric Motor Gearbox for Screw Conveyor

Components:
1. Housing: Cast Iron
2. Gears: Hardened Helical Gears
3. Input Configurations:
Equipped with Electric Motors
Solid Shaft Input
IEC-normalized Motor Flange
4. Applicable Motors:
Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor
5. Output Configurations:
Solid Shaft Output
Hollow Shaft Output

Models:
F Series – Foot-mounted, CZPT shaft output
FAB Series – Foot-mounted, hollow shaft output
FA Series – Keyed hollow shaft output
FF Series – B5 Flange-mounted, CZPT shaft output
FAF Series – B5 Flange-mounted, hollow shaft output
FAZ Series – B14 Flange-mounted, hollow shaft output
FAT Series – Hollow shaft output, torque arm
FH, FHB, FHF, FHZ Series – Hollow shaft output, shrink disk
FV, FVB, FVF, FVZ Series – Hollow shaft output, splined hollow shaft
F(FA, FF, FAF, FAB, FAZ)S Series – CZPT shaft input

Features:
1. Modular design, compact structure. Extra-slim parallel shaft helical gearmotors are the perfect solution when space is limited
2. F series parallel shaft helical gearmotors are typically used in conveyors and materials processing applications
3. Multi-stage(2 or 3 stages) gear units for low output speed
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
5. Can be combined with other types of gearboxes (Such as R Series, UDL Series)
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)

Parameters:

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
Solid Shaft Hollow Shaft
F38 25mm 30mm 16mm 0.18~3.0 3.81~128.51 200
F48 30mm 35mm 16mm 0.18~3.0 5.06~189.39 400
F58 35mm 40mm 19mm 0.18~5.5 5.18~199.70 600
F68 40mm 40mm 19mm 0.18~5.5 4.21~228.99 820
F78 50mm 50mm 24mm 0.37~11 4.30~281.71 1500
F88 60mm 60mm 28mm 0.75~22 4.20~271.92 3000
F98 70mm 70mm 38mm 1.1~30 4.68~276.64 4300
F108 90mm 90mm 42mm 2.2~45 6.20~255.25 7840
F128 110mm 100mm 55mm 7.5~90 4.63~172.33 12000
F158 120mm 120mm 70mm 11~200 12.07~270.18 18000

Installation:
Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted
Lubrication:
Oil-bath and Splash Lubrication
Cooling:
Natural Cooling

Packing & Delivery:

Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Customer visiting:

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ:

If you have specific parameters and requirement for our gearbox, customization is available.

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Parallel
Gear Shape: Helical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

helical gearbox

Advantages of a Helical Gearbox

Usually helical gearboxes are used for industrial purposes. They are usually found in power generation units, where the input of energy is converted into output. There are several different types of helical gearboxes, including spiral and herringbone. You should familiarize yourself with the different types before choosing one for your project.

Helix angle

Generally, the angle between a gear tooth and its shaft axis is called the helix angle. This angle is important in motion conversion and power transfer. It is not to be confused with the lead angle, which is used to reference a line perpendicular to the axis of the gear.
The helical gearbox is used in several industrial applications. The oil and sugar industries, blowers, and feeders are among those that utilize helical gears. They are smoother than spur gears, and they also have quieter operation.
Helical gearboxes can be made modularly. This allows for more economical construction and interchangeability of components. These gearboxes are also used in enclosed gear systems. In a helical gearbox, each section of the box must stagger in a different direction. This helps in maintaining the integrity of the component.
Helical gears can be used in applications that require a high degree of quality control. This is necessary to minimize the effects of wear and tear. The use of extreme pressure lubricants is recommended for helical gears that operate at right angles. However, these are not recommended for bronze gears.
Besides the helix angle, the contact ratio also affects the performance of the gear. The more surface contact between the teeth, the greater the sliding. The heat produced is also detrimental to performance. It is necessary to use a lubricant that will reduce friction between the tooth surfaces. Proper lubrication reduces wear and minimizes heat.
When determining the optimum helix angle for a gear, it is important to consider the diameter of the gear. Helical gears have a minimum helix angle of 15 to 30 degrees. A higher helix angle increases the axial force generated by the gear, and a lower helix angle increases the contact stress.

Spiral gears

Using spiral gears in a helical gearbox offers several advantages, including smoothness and quiet operation. In addition, helical gearboxes are highly effective and can tolerate more load. Spiral gears are also more cost effective. However, they are more difficult to produce.
Helical gears are similar to spur gears in that they have teeth at an angle. However, the helix angle of the teeth in a helical gear is not fixed. This angle affects the position of the tooth’s contact with the mating gear. It also affects the normal force of the teeth.
The helix angle of the gear’s teeth is also dependent on the direction of rotation of the gear. For example, a spiral gear with a helix angle of 15 degrees is usually perpendicular to the axis of the gear. Similarly, a helical gear with a helix angle of 30 degrees is usually oblique to the axis of the gear.
Helical gears also provide a method for connecting shafts that are not parallel. These gears are usually used in industries such as conveyors, food industries, plastic industries, and oil industries. The main advantage of helical gears is that they are smoother than spur gears. However, the downside is higher wear and friction.
Helical gears are also used to transmit motion between parallel shafts. Helical gears are also used in high-load applications. This makes them a good choice for heavy-duty applications.
Helical gears are also superior to spur gears in load carrying capacity. Helical gears are smoother and quieter than spur gears. However, they also have a higher friction factor. In addition, they require special hobbing cutters.
Helical gears can also be classified according to their reference section in the standard plane. The center gap of helical gears with a reference section in the turning plane is the same as that of spur gears.helical gearbox

Herringbone gears

Among the different types of gearboxes, the helical gearbox is one of the most common. It is widely used in industrial applications, such as geared motors, worm gearboxes, and planetary gear trains.
A helical gear is a directional gear with a vertical axis. Its unique feature is the helix angle, which is the angle of the helix on the indexing cylindrical surface. The helix angle is set to a value of eight to fifteen degrees in design. The real radial pitch, which is the pitch of the gear when it rotates clockwise, varies with the helix angle.
Helical gears are classified according to the reference section in the turning and standard planes. Helical gears with a reference section in the standard plane have the same number of teeth as spur gears. On the other hand, helical gears with a reference section in a turning plane have the same center gap as spur gears.
The main advantage of helical gears is the high power-to-weight ratio. Aside from that, they are compact and have good meshing performance.
Another advantage is their high torque carrying capacity. This can be achieved by increasing the helix angle. The larger the helix angle, the smoother the gear’s motion. Moreover, the larger the helix angle, the larger the coincidence degree. This is useful in applications with high shock and vibration.
The production process for herringbone gears is more difficult and expensive than the other types. It is difficult to cut and shape herringbone gears. A simple gear hobbing machine is not suitable for this type of gear. However, the milling process can be used to process some herringbone gears.
Some of the problems related to herringbone gears are a lack of axial load, high friction and the interference of axial component forces. The meshing of teeth in herringbone gears can help reduce these problems.

Noise, vibration & harshness (NVH) characteristics

NVH testing is an important aspect of new driveline product development. It is typically performed during passenger car development, and is used for quality assurance of exterior and interior noise. This is an important topic in hybrid vehicles and electric vehicles, and continues to grow as the automotive industry expands.
A typical NVH test involves a rolling road dynamometer and signals are recorded and stored on a hard disk. These are then processed to produce variation distributions. Among other things, a lumped parameter system dynamics model was developed to run large size DOE studies efficiently.
Among the many components in the NVH chain, the bevel gear plays a major role in the final drive. Its characteristics are complex and time-varying, but they are important enough to be studied.
A new bevel gear OTE calculation method will be discussed in this paper. It is important to note that the NVH performance of an electric drive helical gear transmission system can be improved by thermal deformation of the bearing. It is also possible to achieve robust NVH performance in aluminum axle design by optimizing gear design, bearing optimization, and driveline system dynamics.
The gear train also has some lesser-known NVH performance characteristics. It is known that a gear train is an excitation source, and this is the topic of another study. It is also important to note that a helical gear system will exhibit non-linear behaviors when it changes working speed.helical gearbox

Applications

Compared to spur gears, helical gears offer greater load carrying capacity and smoother operation. They are also quieter, as the gears have larger teeth. These are the main reasons for their widespread use.
The main difference between helical gears and spur gears is the way teeth are cut. Teeth in helical gears are cut at an angle, in order to allow more teeth to interact in the same direction. This reduces shock loads and vibration. Helical gears are also much more durable than spur gears.
Helical gears can be used in a variety of applications. They are often chosen over spur gears for applications that require non-parallel shafts. They are also popular in the printing industry, the plastics industry, and the cement industry. They can also be used in conveyors and coolers.
Helical gears are made of a material that provides excellent durability, corrosion resistance, and a strong working load. They are also less expensive to produce. They are attached to a shaft using a press fit or adhesive. The attachment method can be a hub or an integral shaft.
Helical gears are also produced in a radial module form. This is the most economical option. This allows helical gears to be manufactured in a compact format. It also ensures that the bearing positioning requirements are met.
Helical gears are also produced with special grinding stones. These are needed for every helix angle. The helix angle determines the real radial pitch. This also affects the normal force of the tooth.
When mating helical gears to parallel shafts, they are right-handed. These gears can be made with a normal module set or by using special hobbing tools.
China Good quality F Series Parallel Shaft Electric Motor Gearbox for Screw Conveyor   double reduction helical gearboxChina Good quality F Series Parallel Shaft Electric Motor Gearbox for Screw Conveyor   double reduction helical gearbox
editor by CX 2023-11-09

China Fa Parallel Shaft Helical Gearbox with Motor for Conveyor bevel helical gearbox

Item Description

GPHQ F helical Parallel gearbox motor

GPHQ F helical parallel pace reduction gear box are based mostly on the developing block layout,so it really is convenient for them to suit all sorts of motors or hook up with other energy enter.The identical kind of combine can in shape motors with diverse electricity,so that it is achievable for diverse sorts of equipment to mix or hook up.

GPHQ F collection velocity equipment reducer is 1 type of parallel shaft helical gear reducer , which consist of 2 or 3 stages helical 
gears (relate to gear ratio) in the same situation . The difficult tooth area gear use the higher good quality alloy steel ,the
process of carburizing and quenching, grinding 1,Output torque:two hundred-18000(N.m)
1,Rated electrical power:.twelve-200(kw)
two,Enter velocity:≤3000 (rpm)
three,Output pace:≤393(rpm)
four,Transmission ratio:≥3.seventy seven
five,Collection:2-3
six,Mounting way:M1-M6

GPHQ F helical reducer motor supplies :

housing substance: HT2OO substantial-energy forged iron for F37,forty seven,57,67,seventy seven,87
HT250 High power cast iron for F97,107,127,157
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface area hardnesss of equipment HRC58°-62°
Gear core hardness HRC33°-40°
Enter/Output shaft content 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -fifty five °
Machining precision of gears substance Accurate grinding 6-5 quality
Efficiency up to ninety eight%
Noise(Max) 60-68dB
Tem.increase: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
coloration : blue  (if you need big amount ,we can carried out as your desired color )

 Our  reduction geared motor Benefit

1,sensible price tag with outstanding quality 
two,shipping in time 
three,risk-free ,trustworthy ,affordable and durable 
4,steady transmission ,silent operation 
5,sleek working and lower noise 
6,wonderful visual appeal ,tough services life 
7,large heat-radiating efficiency ,large carrying ability 
eight,each gearbox should be tested just before packing
9.reply in higher performance during 1 functioning day 
ten. professional to generate gearbox and electric motor .
 

If there is any query, you should do not be reluctant to make contact with with me (EVA), U can deliver us your inquiry. And you will get reaction in 1 functioning day.
 
MOTOR CATALOGUE :

Creating Method:

WORKSHOP Gear:


CERTIFICATION :

Package deal : 
for 1 container, right loading ,for much less, all merchandise with pallet, 

 

 

FAQ
1, Q:what is your MOQ for ac gearbox motor  ?
A: 1pc is ok for each and every kind electrical equipment box  motor 

two, Q: What about your warranty for your induction velocity reducer motor ?
A: 1 yr ,but besides man-made ruined

three, Q: which payment way you can accept ?
A: TT, western union .

four, Q: how about your payment way ?
A: 100%payment in advanced much less $5000 ,thirty% payment in superior payment , 70% payment prior to sending over $5000.

five, Q: how about your packing of velocity reduction motor  ?
A: plywood case ,if size is modest  ,we will pack with pallet for significantly less 1 container 

6, Q: What data should be provided, if I purchase electrical helical geared motor  from you ?
A: rated electricity,  ratio or output speed,kind ,voltage , mounting way , quantity , if much more is better , 
 


/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Bevel
Step: Double-Step
Type: Bevel

###

Customization:
Available

|


###

housing material: HT2OO high-strength cast iron for F37,47,57,67,77,87
HT250 High strength cast iron for F97,107,127,157
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardnesss of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Tem.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )

/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Bevel
Step: Double-Step
Type: Bevel

###

Customization:
Available

|


###

housing material: HT2OO high-strength cast iron for F37,47,57,67,77,87
HT250 High strength cast iron for F97,107,127,157
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardnesss of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Tem.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )

How to Design a Helical Gearbox

Basically, a gear is a rotating circular machine part that has teeth cut into it to transmit torque or speed. Gears operate on a similar principle to levers. However, gears are usually asymmetrical in nature, and they have meshing teeth that work together to transmit torque or speed.helical gearbox

Helix angle

Whether you’re looking for a right angle gearbox or a helical gearbox, the angle of the teeth is an important consideration. It affects contact ratios, radial force and the torque capacity of the gear.
A helical gearbox uses the same basic elements as a spur gear, except it has teeth that are closer together. It is also more suited for high-load applications. It is also quieter than conventional gears. The main differences between a helical gearbox and a spur gear are its pitch and the helix angle.
The pitch of a helical gear is measured in the plane perpendicular to the direction of the teeth. It may also be called circular pitch. The pitch of a helical gear may be greater or less than circular pitch.
The normal pitch of a helical gear is also measured in the plane perpendicular to its direction of rotation. It is often called the reference value.
Unlike the spur gear, a helical gear does not have a unique optimum pressure angle. A helical gear’s contact ratio will decrease as the pressure angle increases. This is due to the fact that the length of the contact line decreases.
The pitch of a helical planetary gearbox can be calculated by dividing the total helix angle of the pinion and gear by the sum of their normal pressure angles. The helix angle is usually between 15 and 30 degrees.

Center distance

During the design of a helical gearbox, the center distance between the gears is a crucial input parameter. The center distance should be accurately calculated and modified based on the actual usage conditions. Undersized center distances cause a gear to mesh at a point other than the pitch point, which can lead to increased noise, premature wear and amplitude modulated vibrations.
The best way to calculate a helical gear’s center distance is to calculate the helix angle. This is often referred to as the fundamental rule of gearing. The helix angle is a mathematical expression that defines the relationship between the transverse and normal planes of the gear tooth. The pitch circle diameter increases with helix angle.
The number of teeth in a gear is also a relevant input parameter. There are a number of considerations to consider for determining the helix angle, such as the tooth depth, the pitch diameter, the number of teeth, and the radii of the index circle. The tooth depth is a useful way to calculate bottom clearance.
During the design of a helical mesh, the radial and axial thrust forces are produced. The angular backlash of a gear may vary depending on the type of gear, the pitch diameter and the transmission ratio. The total length of contact lines varies more gradually with the helix angle.
The number of cross sections in a helical mesh is also important. The radial module form is more economic to manufacture. The helical gearbox can be produced by using the same tooth cutting tools as spur gears.

Backlash

Having a smooth rotation of meshing gears is important. However, backlash is an issue that needs to be addressed. There are several ways of controlling backlash. The amount of backlash required depends on the application, size, and accuracy of the gears.
There are two basic ways of reducing backlash. The first is to decrease the distance between the gear centers. The second is to use spring loaded gears. The latter works better in low torque unidirectional drives.
The difference between the distances is called the transverse contact ratio. The longer the distance, the more rotational motion is required. The angular backlash is the opposite of the radial backlash.
The backlash may also be measured in terms of the angular distance between two gears. This measurement can be converted into an angular value at the operating pitch circle. A worm gear is another example.
Using the correct backlash calculator can determine the correct amount of backlash for your helical gearbox. The amount of backlash depends on the accuracy of the individual gears and the type of gearbox.
The gearbox also has components like pulleys, bearings, and wheels. There are several ways of reducing backlash, including the use of bolts and shims to decrease the center distance between gears. In heavy duty applications, a rigid bolted assembly is common.
To calculate the backlash of a geartrain, one must know the gear ratio of each gear in the train and how much it is mated to the reference shaft. This information is especially helpful for cumulative backlash.helical gearbox

Durability

Optimal design, materials, manufacturing, and maintenance procedures affect the lifecycle of a gear. This includes production, repair and replacement costs. The optimum maintenance schedule must also account for lifecycle costs.
The life of a gear can be extended by proper tooth tip relief. This will reduce wear, improve meshing, and increase the longevity of your gear.
The helical gearbox is a specialized type of gearbox, which transforms power from one right angle axis to another. Typical applications include automotive transmissions. It is a popular choice in applications with high speed, high load, or non-parallel shafts. It is quieter and smoother than spur gears. The modular production method used in helical gearboxes provides the best possible standard for component integrity and performance.
One of the most important components of a helical gearbox is the thrust bearings. These support the thrust forces created by the gears and can absorb some of them. A helical gearbox is best suited for high load applications that require a smooth gearing motion.
A good helical gearbox is one that is manufactured with bearings that can handle axial loading. A helical gearbox with a central gulley is often needed for tool clearance. The helix angle also has a bearing on its durability.
The helix angle is also the source of the largest thrust force produced by a helical gear. This large thrust force is produced by a series of special angle cut teeth. This may be one of the reasons why helical gears have been used in high speed applications.

Noise

Generally speaking, helical gears are considered to be a relative quieter gear than spur gears. It is estimated that a helical gear set with axial contact ratio of 2 is about 19 dB quieter than a spur gear set with the same contact ratio.
The term “whine” is often used to describe the tonal character of gear noise. This is a function of the dynamic forces that act on the gear mesh. The dynamic forces are related to rotational speed.
There are two main types of gear noise: the gear-specific noise and peripheral component noise. Both of these types can be caused by high-speed gears transmitting the power of an engine.
The gear-specific noise may be related to the number of teeth in contact. A low contact ratio can slow down the rotational speed of the driven gear. However, a high contact ratio will not reduce the transmission error. This is why it is important to prioritize your design intent before attempting any noise reduction measures.
The tonal character of gear noise can be determined by collecting and analyzing data over a period of time. This may include a series of tests at loads within the desired load range. This measurement can serve as a starting point for a gearbox’s root cause analysis.
The gear-specific noise has a number of mechanisms. These include the aforementioned transmission error signal and the gear-specific whine.helical gearbox

Applications

Various industries like plastics, printing, cement and other heavy industrial settings use helical gearboxes. Their advantages include low power consumption, quieter operation and high load application. However, there are some limitations. For example, heat generated by sliding contact is a hindrance to efficiency. It should also be noted that gear weight affects the performance of the gear.
There are two ways to mesh helical gears. The first method is to place the shafts oriented at a certain angle of helix, in a mesh. The second method is to place the shafts oriented in a different angle of helix. The difference in angle is referred to as the helix angle.
The helical gearbox is the most widely used gearbox. It is compact in size and works at a high efficiency. It is useful for driving conveyors, coolers and machines. It is also used in automation control systems.
Helical gears are often chosen over spur gears for non-parallel shafts. They are also used in gearboxes for automotive applications and in elevators. They also reduce vibrations.
The gears are made of special teeth that are angled to an axis. They are also cut at an angle. This allows for perpendicular meshing. They can be divided into two basic categories: crossed axis gears and single helical gears. Single helical gears can be right-handed or left-handed. Crossed axis gears are usually used to connect parallel shafts.
China Fa Parallel Shaft Helical Gearbox with Motor for Conveyor     bevel helical gearboxChina Fa Parallel Shaft Helical Gearbox with Motor for Conveyor     bevel helical gearbox
editor by CX 2023-03-27

China F67 Parallel Shaft Helical Gearbox with 0.75kw Electric Motor for Conveyor helical gearbox diagram

Product Description

GPHQ F helical Parallel gearbox motor

GPHQ F helical parallel pace reduction gear box are based mostly on the creating block design and style,so it really is handy for them to suit all varieties of motors or join with other power input.The same type of combine can match motors with different electrical power,so that it really is achievable for various types of machines to merge or connect.

GPHQ F sequence speed gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stages helical 
gears (relate to equipment ratio) in the same case . The challenging tooth area equipment use the substantial quality alloy metal ,the
process of carburizing and quenching, grinding 1,Output torque:200-18000(N.m)
1,Rated electrical power:.12-two hundred(kw)
two,Input velocity:≤3000 (rpm)
three,Output pace:≤393(rpm)
four,Transmission ratio:≥3.77
five,Sequence:2-3
6,Mounting way:M1-M6

GPHQ F helical reducer motor supplies :

housing material: HT2OO higher-toughness forged iron for F37,forty seven,57,67,77,87
HT250 Large strength solid iron for F97,107,127,157
Gear substance: 20CrMnTi
Housing hardness HBS90-240
Surface area hardnesss of gear HRC58°-62°
Equipment core hardness HRC33°-40°
Enter/Output shaft materials 40Cr
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears substance Exact grinding 6-5 quality
Effectiveness up to ninety eight%
Sound(Max) 60-68dB
Tem.increase: 40°C
Vibration ≤20um
Motor IP54, F course ,B5 FLANGE 
coloration : blue  (if you require huge amount ,we can accomplished as your wanted shade )

 Our  reduction geared motor Advantage

1,reasonable price with exceptional quality 
two,shipping and delivery in time 
three,risk-free ,reputable ,affordable and durable 
4,stable transmission ,silent operation 
five,smooth running and low noise 
6,nice visual appeal ,resilient services life 
7,large warmth-radiating performance ,high carrying ability 
eight,each gearbox have to be examined prior to packing
9.reply in high performance during 1 functioning day 
10. professional to create gearbox and electrical motor .
 

If there is any question, please will not hesitate to contact with me (EVA), U can ship us your inquiry. And you will get response in 1 functioning working day.
 
MOTOR CATALOGUE :

Making Approach:

WORKSHOP Products:


CERTIFICATION :

Package deal : 
for 1 container, right loading ,for much less, all merchandise with pallet, 

 

 

FAQ
1, Q:what is actually your MOQ for ac gearbox motor  ?
A: 1pc is ok for each and every variety electric powered gear box  motor 

2, Q: What about your warranty for your induction pace reducer motor ?
A: 1 12 months ,but apart from male-created wrecked

three, Q: which payment way you can take ?
A: TT, western union .

four, Q: how about your payment way ?
A: 100%payment in sophisticated significantly less $5000 ,thirty% payment in superior payment , 70% payment ahead of sending above $5000.

5, Q: how about your packing of pace reduction motor  ?
A: plywood case ,if size is tiny  ,we will pack with pallet for significantly less 1 container 

6, Q: What details need to be presented, if I buy electric powered helical geared motor  from you ?
A: rated energy,  ratio or output speed,sort ,voltage , mounting way , quantity , if more is greater , 
 

US $50-5,000
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Layout: Bevel
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Type: Bevel

###

Customization:

###

housing material: HT2OO high-strength cast iron for F37,47,57,67,77,87
HT250 High strength cast iron for F97,107,127,157
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardnesss of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Tem.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )
US $50-5,000
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Layout: Bevel
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Type: Bevel

###

Customization:

###

housing material: HT2OO high-strength cast iron for F37,47,57,67,77,87
HT250 High strength cast iron for F97,107,127,157
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardnesss of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Tem.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )

Why Choose a Helical Gearbox?

Choosing a helical gearbox is an important decision for any machine builder. It can help you to reduce maintenance costs, improve productivity and efficiency, and ensure that your equipment operates quietly and efficiently. In addition, it can also be compact in size and easy to install.helical gearbox

High productivity and efficiency

Compared to spur gears, helical gears have high productivity and efficiency. This is due to the fact that the helical gearbox is more effective at transferring power between right-angle configurations. Helical gears are also quieter. They also have the ability to tolerate a greater load. These gears are usually used in high-load applications, such as automotive transmission applications.
The basic features of helical gears include a slanted tooth face, a larger contact ratio, and a smoother performance. Helical gears are also less expensive than spur gears. They have more power carrying capacity, longer life, and are easier to maintain.
There are many factors that affect the efficiency of helical gearboxes. Some of them include the number of stages, reduction ratio, ambient conditions, and lubrication. They are also affected by the number of teeth.
Power loss in helical gears is mainly due to friction and heat. There are various approaches to minimize these losses. One approach is to analyse power losses using a numerical method.
Other factors that affect the efficiency of helical systems include speed, noise, and the number of teeth. The amount of power lost in gear mating is dependent on the load.

Low power consumption

Compared to other types of gearboxes, helical gearboxes have low power consumption. This is because they can tolerate more load, conduct smooth performance, and are quieter. They also require less oil changes and have a longer life span.
Helical gears have special teeth that are cut at an angle. The teeth are designed to engage gradually, rather than quickly. They can transfer power between parallel configurations and right-angle configurations.
Helical gearboxes are the most widely used gearboxes. They are also the most efficient. They can work at 98% efficiency. However, they are more expensive than spur gears. They can be packaged with oil-filled housings. They have less noise and require less maintenance. They can operate cooler, and have more torque capacity.
Helical gearboxes have two types: single and double helical gears. In the single type, the gears are perpendicular to the axis. They are usually used in automotive transmission applications. They can also be used in forward velocities. In the double type, the helical faces are next to each other.
Helical gears work at higher ratios, which increases their efficiency. They are also less noisy than spur gears. They are a good choice for applications that require high torque capacity. The basic efficiency of helical gearboxes ranges from 90% to 99.5%. They are also easier to operate and have a longer life span. They are suited to a wide range of applications.helical gearbox

Compact in size

Having a shiny new set of wheels is a nice change of pace. You get to sit in style and you get to drive it like the pro. The trick is finding the right one at the right time. Fortunately, there are plenty of companies who know how to build a high quality car that can be afforded by the average Joe. You’ll find all types of cars from sports coupes to hatchbacks. You’ll also find all types of drivers from the young professional to the seasoned veteran. You’ll also find all types of roads from main streets to back roads. There are even all types of parking spaces to choose from. With a bit of planning and some research, you’ll find the perfect fit for you and your family. You can’t help but wonder why you didn’t choose a vehicle with this many perks sooner. It’s a nice way to spend a night on the town, without having to worry about a parking fee. The next time you’re in the mood to take the family out to the country for a weekend in the great bluffs, you’ll know which ones to avoid.

Noise-free operation

Compared to spur gears, helical gears have better speed capability and quieter operation. However, helical gearboxes often have problems that stop their service. These faults result in increased productivity costs. These problems include fatigue, chipping tip, crack and missing tooth.
In this paper, we propose a novel signal processing scheme to detect gearbox faults at constant speed. The method involves the use of spectral subtraction (SS) to remove the spectral noise of a signal. This approach is widely used in speech signal processing. It is also used to estimate real-time noise information. The method was successfully applied to the analysis of gearbox faults.
The spectral subtraction technique is applied to the transmission error and to the side-band frequency feature. The side-band frequency is equal to the rotation frequency of the input shaft. A square envelope spectrum method is used to obtain the spectral feature. It was then used to obtain the corresponding fault signal. The method is then compared with experimentally measured noise data.
It is also important to note that the side-band feature is not stable in different noise levels. The optimal demodulation subband selection method is not obvious. However, the proposed method can obtain a stable amplitude value when SNR is low.
Another important factor that reduces noise is the overlap ratio. The overlap ratio is the sum of the transverse contact ratio and the face contact ratio. When the overlap ratio approaches one, the noise is minimized.

Improved performance at high speeds

Whether used in an industrial, automotive or power generation application, helical gearboxes provide a number of benefits over traditional spur gearing systems. These advantages include reduced noise, higher load capacity and smoother operation.
In an effort to reduce noise and improve performance at high speeds, Parker engineers developed a helical gearbox that runs quieter and produces 30-40% more torque than a conventionally modified gear. They also redesigned the entry and exit points of the gear tooth for increased efficiency and strength.
The high-speed helical geartrain has been tested at 5,000 hp power. The tests were performed in the High-Speed Helical Geartrain Test Facility at the NASA Glenn Research Center. The tests were conducted at four different design configurations and at multiple input shaft speeds. These tests included temperature increases from inlet to outlet, fling off temperatures, and power loss of the helical system.
The first step was to improve load distribution of the gear pair. This is done by modifying the microgeometry of each gear. In addition to modifying the microgeometry of each tooth, the length of the contact line was extended. This resulted in a higher tooth contact ratio.
Another option is to modify the straddle-mounted pin of the PGS. This is a complicated task because of spatial constraints. In order to determine whether the pin will have the desired effect, it needs to be tested in real-world tests.helical gearbox

Reduce maintenance costs

Compared to spur gears, helical gears have several advantages, such as less noise and vibration, greater load carrying capacity, and longer life. They also have a reduced maintenance cost.
Helical gears can be divided into two main types: single helical and crossed axis helicals. In the single helical type, two or three teeth connect at all times.
In crossed axis helicals, the shafts are inclined at a variety of angles. These gears are primarily used in non-perpendicular transmissions. They can have very low load carrying capacity, but they offer better strength and speed reduction than spur gears.
The double helical type has two mirrored rows of teeth that are angled. This type of gear is also known as a herringbone gear. It’s a design that’s ideal for non-perpendicular transmissions.
Helical gears are packaged in oil filled housings. They are a space saving gear reducer. They are used in automobile transmissions and other forward speeds. They are also used in industrial gearboxes.
Helical gears can be made of either solid or semi-solid materials. They can be sliced into an arbitrary number of cross sections. This allows the helix to be adjusted to suit the application.
It’s important to choose the right gear for your application. The gear’s design may include the number of teeth, lubricant type, surface treatment, and the tooth angle. It’s also important to choose the right lubricant, because it can affect the noise levels and the efficiency of the gear.
China F67 Parallel Shaft Helical Gearbox with 0.75kw Electric Motor for Conveyor     helical gearbox diagramChina F67 Parallel Shaft Helical Gearbox with 0.75kw Electric Motor for Conveyor     helical gearbox diagram
editor by czh 2023-01-14

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Very best China manufacturer & manufacturing facility SMR  in Malappuram India  collection conveyor belt motor hollow shaft mounted clutch gearbox 1 twenty ratio gearbox mechanical gear With higher good quality best price tag

we have acquired the have faith in of consumers globally. a specialized provider of a full variety of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers, pto shaft, agricultural gearboxes….

Overview

Rapid Details

Applicable Industries:

Developing Materials Stores

Gearing Arrangement:

Helical

Output Torque:

256-7449N.m

Enter Speed:

1400rpm

Output Velocity:

100~400RPM

Place of Origin:Zhejiang, China
Model Name:

OEM

Shade:

Blue / Gray / Customer prerequisite

Merchandise name:

Smr Shaft Mounted Reducer

Ratio:

5:1,thirteen:1,20:one

Warmth therapy:

Quenching

Certification:

ISO9001:2008

Warranty:

one 12 months

Offer Capability

Provide Capacity:
2000 Established/Sets per Month

Packaging & Delivery

Packaging Information
Wood situation for each laptop + many pcs in big wooden case
Port
Shanghai/Ningbo port

EPG model rotocultivator ploughshares in T. line had been picked as the Nationwide Rotary Tillage Machinery Industry “Ideal Manufacturer Goods” in 2007 by Rotocultivator Department of China Agricultural Equipment Industry Affiliation.

On-line Customization

The pc then compares the output subassembly stack top to the distance amongst the housing bearing seats and calculates the shim pack necessary for the sought after bearing endplay. Utilizing the worm-gear centerline measurement, it shows assemblers how to distribute shims between the entrance and rear bearings to exactly middle the gear in the housing. Measurement precision is ±0.001 in. Whole cycle time, excluding loading and unloading, is less than 20 sec.

SMR collection conveyor belt motor hOur PTO push shafts empower the consumer simple maintenance. The greasing nipples on common crosses are positioned below angle to permit the person better access. Easier entry is also attainable because of the versatile cone. We listened to the wishes of our buyers and positioned the greasing nipple at extensive-angle PTO’s into the cross bearing. The other novelty, we launched with vast-angle PTO drive shafts is in line greasing. We desired to moreover simplify the maintenance and extend the lifespan of joints.ollow shaft mounted clutch gearbox 1 20 ratio gearbox mechanical tools

Merchandise Description

Conveyor & Content Handling

Mining & Quarry
Characteristic

1) All gears are warmth dealt with and mounted to achieve low sounds and large output
2) Mounting proportions are interchangeable with Fenner

SMR 

Model No.

Output Shaft Bore

[mm]

Ratio(i)

Normal

Alternative

B

Φ30

Φ40

five:1

thirteen:one

twenty:1

C

Φ40

Φ50

D

Φ50

Φ55

E

Φ55

Φ65

F

Φ65

Φ75

G

Φ75

Φ85

H

Φ85

Φ100

J

Φ100

Φ120

 

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Organization Data

SMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 20 ratio gearbox mechanical gear 

Certifications

SMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 20 ratio gearbox mechanical equipmentSMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 20 ratio gearbox mechanical tools 

Our Companies

SMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 twenty ratio gearbox mechanical equipment 

Packaging & Transport

SMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 twenty ratio gearbox mechanical gearSMR series conveyor belt motor hollow shaft mounted clutch gearbox 1 20 ratio gearbox mechanical equipment 

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FAQ

: Are you trading firm or producer ?

A: We are manufacturing unit.

Q: How extended is your shipping and delivery time?

A: Generally it is 5-10 days if the goods are in inventory. or it is 15-20 times if the items are not in inventory, it is in accordance to quantity.

Q: Do you offer samples ? is it cost-free or extra ?

A: Indeed, we could offer the sample for cost-free demand but do not pay out the value of freight.

Q: What is your phrases of payment ?

A: Payment=1000USD, thirty% T/T in advance ,balance before shippment.
If you have an additional issue, pls feel free to speak to us as under:

Contact us

 

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